jetsam
Minister of Fire
I've never run a BK (or any cat stove for that matter) but it sticks out to me that the air is being left wide open all the time...I know on the tube stoves I have run, they put out more heat when throttled down (once the secondary burn is stabilized)
I wonder what happens when this unit is throttled down? And does running the stove wide open all the time damage anything...like maybe the cats cooked? (I know, I know, there's a chinese food joke in there somewhere's)
To get the most heat out of the stove right now, you turn up the air all the way. You are losing some BTUs because the air is whooshing through the cat and it isn't burning everything it could, and more heat is going up the flue too.
To get the most total heat out of a load of wood, you turn the air down most of the way. The cat burns all the stuff that gets offgassed, less heat goes up the flue, and efficiency goes way up.
Running a BK wide open all the time is okay for the stove as long as the bypass is closed (and the gaskets are all good). It's not what you want to do, though.
If you are running it wide open all the time, there is a problem- bad wood, bad draft, or stove too small for the application. You want to size the stove so that it does normally run low, so that you get the efficiency benefits (less wood for the same heat, lower emissions).
Even people who go 'ah who cares, wood is free' tend to lose that attitude after they've been cutting, hauling, splitting, hauling, stacking, hauling, and loading it for a couple years, because more efficiency is less of all of that stuff.
Sometimes none of that matters because the stove is being asked to do what no stove can do- such as heat an uninsulated pole barn or an area with uninsulated masonry walls/floors- and in those cases you're better off working on the insulation rather than the heat source.
One final tip: If you can't get enough heat because the angry spirits of ancient Scottish stonemasons keep trumpeting their icy fury through the frigid halls of their stone crypt, maybe you should just move. (This is a special situation which is hopefully not very common.)