I wanted to throw my 2 cents in. I know zero about wood furnaces and little about forced air systems in general, so maybe it doesn't correlate. But BTU's are BTU's I think.
I am heating a 3000 sf house that was built in 1969, so you know the insulation is weak at best. Not century home bad, but weak by modern standards. My bottom boards aren't insulated at all, the basement is drafty. Our northern Ohio weather has been similar to the OP as well. I would think our heat loss has to be similar. I am using hot water baseboard with a 140K btu rated wood boiler and storage. Burning that for 5-6 hours per day and the house is as warm as you want to set it. Optimistically I am getting 700K BTU supply.
Looking at the Vapor Fire website, looks like your furnace should put out 60K. I assume you are burning all day, so if it's really putting out that much you should be producing over a million BTU per day. And yet you are cold.
Not sure when your's was built, but looks similar vintage. I have a hard time imagining a house that is smaller than mine that has double the heat loss of mine without some obvious flaws. Leads me back to the conclusion that furnace isn't putting out the BTU's it should. On paper, how does the rated BTU output compare between this new furnace and the old one?
I am heating a 3000 sf house that was built in 1969, so you know the insulation is weak at best. Not century home bad, but weak by modern standards. My bottom boards aren't insulated at all, the basement is drafty. Our northern Ohio weather has been similar to the OP as well. I would think our heat loss has to be similar. I am using hot water baseboard with a 140K btu rated wood boiler and storage. Burning that for 5-6 hours per day and the house is as warm as you want to set it. Optimistically I am getting 700K BTU supply.
Looking at the Vapor Fire website, looks like your furnace should put out 60K. I assume you are burning all day, so if it's really putting out that much you should be producing over a million BTU per day. And yet you are cold.
Not sure when your's was built, but looks similar vintage. I have a hard time imagining a house that is smaller than mine that has double the heat loss of mine without some obvious flaws. Leads me back to the conclusion that furnace isn't putting out the BTU's it should. On paper, how does the rated BTU output compare between this new furnace and the old one?