Englander 32 Modification

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I guess my main point was you are still running very high pipe temps, compared to if you got your draft reading down to/under -0.06"
My pipe temps are lower than both @NickW and @Highbeam what temps do you run?
 
I would consider 500-510 low not high on a probe close to proper location. That's not much over where I would worry about excessive creosote formation up at the cap.

I figure 450 at the probe on mine should stay over 250 at the cap, but probably not by much. I don't even run well until around 600, and aim for over 700. My target flue temperature may change as I continue experimenting with the secondary partially blocked.

So I'm currently burning down coals and going to get a little ash out. Next reload will be a full shoulder season load, smaller on the bottom to get the bigger pieces up in the air for less coaling. Will attempt to run damper fully shut, but doubt it will happen even with the air fully open. Theoretically that should give me the best stt to flue temp relationship, but it might really rip through the wood. That's OK and this is a good time to try it because the house temperature is low.
 
My pipe temps are lower than both @NickW and @Highbeam what temps do you run?
300-350*...400 is about the max normally...but potato/potahto...I'm running wood furnace with a big heat exchanger.
-0.04" WC draft normally
 
Yep, very different aminal (mis-spelling intended).
 
Yep, very different aminal (mis-spelling intended).
It is, but chimney draft has the same effect, too high and you are loosing heat up the chimney/overheating stove, too low and you probably can't heat the house properly (in extreme low temps) just gotta experiment and see what works best for your setup...which y'all are. 👍
 
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300-350*...400 is about the max normally...but potato/potahto...I'm running wood furnace with a big heat exchanger.
-0.04" WC draft normally
Internal flue pipe temp? I do realize you are running a wood furnace. I was always curious how they run. So I’ assuming they function the same as a gas fired furnace with the hot gases going through a heat exchanger? For whatever reason I always thought they took the heat off the firebox like a blower on a woodstove would.
 
Internal flue pipe temp? I do realize you are running a wood furnace. I was always curious how they run. So I’ assuming they function the same as a gas fired furnace with the hot gases going through a heat exchanger? For whatever reason I always thought they took the heat off the firebox like a blower on a woodstove would.
Yes, internal, via thermocouple.
There are different designs out there, but the only 2 models that are left currently (other than some "coal burner" models...skirting EPA emissions limits is what that is) are basically a modern secondary burn firebox, thermostat/computer controlled via internal firebox thermocouple(s) and the hot gasses then leave through a large/long heat exchanger to harvest as much heat as possible, which 300* (occasionally 275*) is about it, even with the Kuuma. (worlds cleanest burning wood furnace) http://www.lamppakuuma.com/
They have a large blower like a standard furnace and are designed to be hooked up to the house HVAC ducts...and yes, heat is pulled from around the firebox, and the heat exchanger both.
 
Running with no secondary blockage just babysitting the manometer and keeping draft at .05-.06”. More robust secondaries and I don’t want to jinx myself but seems to be running very controlled.

I believe my main problem for feeling like the stove couldn’t be controlled was that I wasn’t keeping the draft down from the get go and only adjusting after the fact which was too late at that point. Hopefully I’m not coming back in an hour to say nevermind she started choochin again
 

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Yes, internal, via thermocouple.
There are different designs out there, but the only 2 models that are left currently (other than some "coal burner" models...skirting EPA emissions limits is what that is) are basically a modern secondary burn firebox, thermostat/computer controlled via internal firebox thermocouple(s) and the hot gasses then leave through a large/long heat exchanger to harvest as much heat as possible, which 300* (occasionally 275*) is about it, even with the Kuuma. (worlds cleanest burning wood furnace) http://www.lamppakuuma.com/
They have a large blower like a standard furnace and are designed to be hooked up to the house HVAC ducts...and yes, heat is pulled from around the firebox, and the heat exchanger both.
Now I know with a standard woodstove one of those heat exchangers in the flue pipe would cause a ton of creosote. Do you have that same problem with the heat exchanger in the furnace or does the computer keep it burning hot enough for that to not be an issue?
 
Running with no secondary blockage just babysitting the manometer and keeping draft at .05-.06”. More robust secondaries and I don’t want to jinx myself but seems to be running very controlled.

I believe my main problem for feeling like the stove couldn’t be controlled was that I wasn’t keeping the draft down from the get go and only adjusting after the fact which was too late at that point. Hopefully I’m not coming back in an hour to say nevermind she started choochin again
I hope you're right, but...

What kind of temperatures do you have?
 
Now I know with a standard woodstove one of those heat exchangers in the flue pipe would cause a ton of creosote. Do you have that same problem with the heat exchanger in the furnace or does the computer keep it burning hot enough for that to not be an issue?
No creosote issues, even with the included barometric damper...heck, I'll check the chimney and have occasionally skipped the annual cleaning.
Yes, computer keeps the firebox hot/clean...in the case of the Kuuma they have an adjustment for heat output desired...that basically just raises the firebox temp that the computer is looking for.
On the other brand the thermostat calling for heat raises the firebox temp that is expected.
 
I hope you're right, but...

What kind of temperatures do you have?
STT is 600 and flue temp is 550 going off single wall surface temp. Flue prob seems to be about 100 degrees behind which I am assuming is due to how the gases are flowing around the damper and up the pipe potentially the hottest of the gases skirting above the tip of the probe riding along the top of the angled pipe where the prob comes in at the bottom.

I may honestly extend the vertical portion of my flue up a few inches so I can get the probe in there to get a more accurate temp.
 
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I believe my main problem for feeling like the stove couldn’t be controlled was that I wasn’t keeping the draft down from the get go and only adjusting after the fact which was too late at that point. Hopefully I’m not coming back in an hour to say nevermind she started choochin again

Ideally, we would be running barometric dampers that continuously adjust to maintain the required draft strength. This would accommodate different chimney heights, fuel quality, weather conditions, and most importantly the stage of the burn cycle. It wouldn't be that hard to do internally in the stove with some sort of dilution bypass port into the flue.

I love the term "chooching" BTW.

Even a magic heat device can be used successfully but historically they were run too cold with high emissions stoves so lots of junk accumulated. Modern stove designs don't have too much waste heat but as evidenced by this thread, there is some waste heat especially on noncat stoves.

The bottom of the normal range for internal flue gas temperatures on a condar flugard meter is 400 degrees. Below that and you risk creosote condensation. My NC30 is running smokey at 500 during early stages of the burn. That's just too choked down to support secondary combustion in my install. I don't even close the loading door until the flue temps pass 500.
 
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STT is 600 and flue temp is 550 going off single wall surface temp. Flue prob seems to be about 100 degrees behind which I am assuming is due to how the gases are flowing around the damper and up the pipe potentially the hottest of the gases skirting above the tip of the probe riding along the top of the angled pipe where the prob comes in at the bottom.

I may honestly extend the vertical portion of my flue up a few inches so I can get the probe in there to get a more accurate temp.

Hold on now. Have you been giving us "single wall surface temp" all along? 550 on the surface is ripping hot!
 
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Hold on now. Have you been giving us "single wall surface temp" all along? 550 on the surface is ripping hot!
My flue temperatures are internal from an Auber digital probe. Probably add at least 200 degrees for the internal flue temperature to single wall surface temperature...? More on startup...?
 
My flue temperatures are internal from an Auber digital probe. Probably add at least 200 degrees for the internal flue temperature to single wall surface temperature...? More on startup...?

With the auber digital meter and probe into single wall I do not think you need to add anything. The thermocouple tip is actually measuring temperature in the middle of the stream.

The surface temperature of the single wall should be approximately double the reading from the probe at equilibrium.

Due to the high responsiveness of the digital auber, you can see the delay between changes in internal gas temperature and skin temperature that would be way harder to see if using mechanical meters.
 
With the auber digital meter and probe into single wall I do not think you need to add anything. The thermocouple tip is actually measuring temperature in the middle of the stream.

The surface temperature of the single wall should be approximately double the reading from the probe at equilibrium.

Due to the high responsiveness of the digital auber, you can see the delay between changes in internal gas temperature and skin temperature that would be way harder to see if using mechanical meters.
I meant if @wee123 was/is measuring single wall surface. My Auber is in double wall so I don't monitor pipe surface temperature.
 
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I meant if @wee123 was/is measuring single wall surface. My Auber is in double wall so I don't monitor pipe surface temperature.
So my auber is in the bottom of a 45* offset of pipe so the hottest flue gases are above the tip of the probe which is why I measure both surface temp and probe temp once the stove is going and underway.

When I start bringing the damper into play the surface temp shows much hotter internal than the probe does most likely due to how the hot gases are moving after the damper and up the offset.
 
Overnight load is settled in. So making sure you have your draft dialed in before making any adjustments seems to be the ticket. I will leave the damper full open to help the load catch initially and then when it is started I will immediately crank it back until the gauge reads .05-.06”. From there I make the primary air adjustments to dial the stove in.

I’m actually able to slowly open the primary air up to get the heat I need without fear of overfire. I’m now confident in this because it’s single digits outside and it’s not running away even with the primary air opened up a little and not shut all the way down.

It does seem kind of silly to me that all of these gadgets are required to properly run a fire in a metal box, (I mean we have been doing this for centuries at this point) but unfortunately with how modern stoves are built to run clean it is 100% necessary.
 
It does seem kind of silly to me that all of these gadgets are required to properly run a fire in a metal box, (I mean we have been doing this for centuries at this point) but unfortunately with how modern stoves are built to run clean it is 100% necessary.
We've been playing with wood gas for a long time too. Before the 40's....
 
So last night I set at damper 10% open and air at 1/4 open. Massive coals and no charcoal this morning, bottom corners of the glass just a little bit dark. House was 72 downstairs and 66 upstairs 8 hours after loading, but I started the overnight load with a warmer house and it wasn't quite as cold & windy.

In comparison, Tuesday I set the damper at 15-20% open and air at 1/8 open. Massive pile but more charcoal in the morning, bottom corners of the glass just a little bit dark. House was 64 downstairs and 62 upstairs and many heaters were kicking on 9 1/2 hours after loading, but I started with a colder house and it was colder and windier overnight.

My scientific process is not rock solid as the timing, species mix, starting house temperature, and outside conditions were different; but both ways were better than before I partially blocked the secondary air. Quicker to cruising and more controlled. I am closing the damper most of the way to control draft before the air, then fine tuning both to find final settings.

Tonight is supposed to be colder again but not as windy.

This mornings coals
[Hearth.com] Englander 32 Modification
 
Lookin good!
 
So @wee123, @Highbeam, and anyone else with a NC30 or NC32...

How long does it take you to get to cruising settings?

Do you get any buildup on the lower corners of the glass?

Last nights fire I was getting pretty good buildup on my glass at the lower corners even though I had good temperatures, but it was burned off by morning. I was running on only secondary flame no primary but assume at some point as the secondaries weakened the primary picked up. This morning I charred the load more & slowed things down quicker as it took off, so it didn't have as big of temperature swings as I made adjustments. There's a little bit of buildup but not as much and I have both types of flames. We'll see if it burns off by the end of the load.

Pretty happy with how things are going but considering trying closing the hole off a little more yet to not get the buildup early in the burn. That should increase the % going to the primary and doghouse and reduce the % to the secondaries some more. My stt with the blower on high has only been 100+/- degrees different instead of 150+/- before I partially blocked the hole and the loads are staying hotter way longer. I was at my final settings about half an hour in, the flue temperature dropped quite a bit but stayed in my target zone then slowly rose again and leveled off without getting too hot and needing more adjustments.
 
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