MacGyver
Member
While the 'stack effect' theory is being pointed to as the cause, there are a lot of other more reasonable questions that need to be addressed. That stove is capable of 65,000 btu's, which is a brute! You're asking 8 archaic technology round tubes (just like my Quad's) to extract that heat. Reading your manual, you can actually set the convection blower to less than maximum speed while putting out those 65,000 btu's and then rely on a heat sensor (snap disk) to kick the fan to max until it brings the temperature back down. That just begs for over heating and warping if the snap disk is faulty or slow to react. That's crazy. Fan speed should be at max when running at max feed rate, period IMHO.
Nothing has been said about your exhaust set up. Please describe it including number of 90's. I know you said it was 'inspected' by a 'certified' inspector but .....
Have you ever pulled the combustion blower and inspected it? How about all the ducting inside the stove with the trap doors/inspection plates. It seems like there's plenty of places for soot buildup.
Have you ever pulled the convection blower to see if it's clogged with dust/fuzz/pet hair?
Having 3 stoves warp sure points to a problem.
I'll have to play with my Eco-65 when I get home to confirm, but I don't believe you can adjust the fan speed when it's on maximum feed rate. In the same regard, when the stove is on minimum feed rate you can not have the fan running on max speed.