arnermd
Minister of Fire
Couple thoughts:
- These stoves can require a lot of attention, hopefully once you have learned out the process it will be easier. If things go well for me the stove needs 15 - 30 min of attention and then it is good for 8 -12 hours. If things go badly.... well then it need constant attention for 3 hours.
- Your flue temps seem low, how are you measuring it and where? Are you measuring a single wall outside pipe temp? Or do you have a probe inside the pipe? How far from the stove top?
- For reference when I bypass the cat and run full air my exhaust gas will reach 500 - 700 when I am trying to heat things up.
- With the cat engaged and cruising I typically see 300 - 350 on the exhaust gasses.
- I have a thermocouple in the gas flow path about 3ft above the stove top.
- 8" liner seems big for this stove but I do not know the Dauntless. manual will tell you. Not sure it matters if it is too big.
- I do not really care about the cat life either, I have accepted the fact that mine is only going to last 1.5 to 2 seasons at best. Fortunately the cats I use are relatively inexpensive, $140. My bigger concern is stressing the refractory. I have failed 2 over the past 10 years. Not sure if it was from the heat or something else.... Fortunately I have lifetime warranty on the combustor, so it was replaced under warranty. But it was still inconvenient to get the parts, takes 4-6 weeks and then rebuild the stove.
- I have run without the cat too and I see no noticeable difference in heat output, but that's just my impression. Hard to actually measure it. Burn times are a little shorter maybe with no cat... I think the primary benefit of a cat is that you can run with lower airflows (colder stove top temps) and get more heat and longer burn times on low settings. If you are running wide open I think the cat adds little value. When i ran with no cat I was getting secondary combustion temps in the 1200F range but it took longer to get there and if I cut the air down it dropped as well.
- 3-4 hours of solid secondary burn time seems pretty normal to me. My cat usually starts to fall off in 304 hours. But the stove still has a very healthy bed of coals and still kicks out heat. But I think the defiant firebox holds a lot more wood than the Dauntless. You can see some of my earlier temp lots above and compare to what you are experiencing.