Been a few days running and I have a few questions about my BKP insert.
1) Is the fan really loud for anyone else?
2) When I close it down for the longer burns, it whistles, is that bad?
My wife says it is loud, and every year it needs to be tightened so it doesn't rattle or buzz. I have quit using it unless it's below ~20°F outside. I use a silent thermoelectric fan from 20-40, and no fan at all above 40. It is good at its job though, no complaints there.
Some people get a little whistle at the air intake and some don't. Nobody seems to get it all the time. I think it depends on draft, which depends on your flue and the weather among other things. Does not seem to be a bother for most people.
3) The max burn time I seem to be getting is only 8 hours. Not much better than the Regency I had. What is the deal? What should I be considering here? I have the fan and the stat at the same level (one click from fully low).
- Wood moisture. The insert will burn even terrible wood but don't expect 24+ hour burns unless it's reasonably dry.
- Starting temps. If you start from a cold start, it uses a lot of wood to warm up the stove and the flue.
- Fan use. At very low thermostat settings, I see a tremendous impact on burn times from running the fan. I can't do 24 hour burns with the fan on. 12, yes.
- Split size. Less surface area, longer burn. It is less important with a BK but it is still a factor.
We'll get you sorted out. It's common to have something wrong with your operation and/or your wood supply when you are starting out.
4) When the wind blows outside, I can hear it near the stat. Is that a normal thing or is the seal in the chimney not tight enough?
The thermostat is connected to the air flapper which is connected to the firebox which is connected to the sky via a 6" tube. You can definitely hear the wind blow sometimes if it's quiet inside.
Thanks in advance, I really want to be able to load up around 8-9pm and wake up to an active cat around 7am. That is why I purchased this stove, and yet I haven't been able to do that yet.
It can easily do double the length of burn you desire. I burn that thing 24/7 as the only heat source, and it does great. I had never believed that an insert could perform so well before I started using it. In fact, I got it for supplemental heat- it just supplemented so well that I didn't need the oil burner anymore.
Everyone is different. We have different fuel, flues, operating procedures, and heat requirements. These are all huge factors in heat output. Nobody can tell you exactly where to turn the dial for 70°.
By next year you will be able to say, "It's 30 out and 70 in, I need at least 12 hours of burn because of work, wood is from the shaded side of that woodpile with the leaky tarp today, so thermostat goes to X and fan goes to Y." You just get a feel for it. The stove is very forgiving and the BK overfire protection means that the punishments for screwing up are pretty mild.
SO:
Get a cheap moisture meter and test your wood.
If you are starting fires rather than burning 24x7, do a small hot fire to warm up and get a coal bed going, then load the stove for a long burn. You won't need to do this if you never let the stove go out, which is pretty easy with that stove.
Pack it full and turn it down and let it be. Try a low burn with no fan.
Tell us how the stove is vented.