deerefanatic said:
As a side note, I've started a different pallet of wood and I seem to be getting a coal bed back. I don't know what was up with that junk, but it wouldn't burn for $h!t... Now, its at least keeping the house warm and slowly but surely starting to charge my storage.. So life is better now. Currently pusshing 1450 combustion and 525 stack (which I think is a bit hi, but whatever it takes)
Personally, I didn't want to burn wood in the first place. I was nearly set on going with coal, but the folks here got me set on going with this wood gasification stuff... Now I'm so far in, and not happy at all. I was basically content, but not impressed and wouldn't have recommended one of these to any of my friends or neighbors; all of which watch me struggle and tell me I should have just done what they did and get an OWB and I'd have a no-fuss no-muss setup, like them.. The worst part, is I can't argue with them.
You mention I don't post anymore... It's true. I guess I've lost faith in this whole deal and just don't get on here anymore.. I only check in when I've got probs.. I nearly didn't even now, but was desperate.
Thanks for the help guys.
I have been following this thread for a while now, just kind of waiting to see what you came up with. The first paragraph I quoted of yours is very telling. Very telling indeed. 99 times out of 100, when someone is having issues with output, it is solely related to wood quality and/or moisture content. In the past I have had a few customers call me quite regularly with issues of low stack temps, mediocre output, excessive wood consumption, visible smoke from the chimney, etc etc... and every time I stop out to see what's up, it's ALWAYS the wood. I take some of my own wood out or maybe a few biobricks just to show the customer what a difference a 10% (sometimes 15%) drop in moisture content makes (biobricks a different animal altogether at 5% mc). They generally "ooh" and "ahh" over the performance of the unit with the good dry fuel, but then immediately go right back to burning the garbage that is the very heart of their frustration... still wondering why this wood they are using that "seems ok" just doesn't work. I just don't understand it sometimes. We all know that gasifiers are very sensitive to wood quality, but if they are fed proper quality fuel, their performance really does outweigh any hassle or planning it takes to procure decent firewood to fuel them.
The other telling issue is the 1/4" of crud that you got out of your heat exchanger. A gasifier with storage should have nothing in the heat exchanger but a thin coating of fly ash. Buildup like that is a sure sign that something is terribly wrong with the boiler mechanically, or your wood is complete junk... On top of that, if there was 1/4" of crud, which means a great portion of your heat is just flying right past the tubes, and your stack temps were only 400 or so... again... either something terribly wrong with the boiler mechanically, or your wood is total garbage. The fact that this new pallet of wood seems to be making coals, burning better, and getting things up to temp leads me to believe that your problems are solely related to wood quality, and that the boiler is working fine... just not being fed the proper diet.
The bottom line is... if you get good fuel, you will burn much less of it, and you probably won't be frustrated, or at least "as" frustrated. The problem folks tend to have is not wanting to spend much, if anything, for decent wood... for some reason, wood is supposed to be free or at least almost free. While it's true that perhaps sometimes the best things in life
are free... this is apparently not true of firewood for most people. You either spend your dollars to have someone else supply it for you, or you spend your time to get it yourself. You can replace the boiler with an owb if you like, but it's probably pretty likely that if you keep burning what you are burning, you won't decrease your usage one bit, and you may still struggle with keeping things up to temperature.
As far as losing faith in the whole wood gasification thing... I guess all I can say is that there are tons of people who are having terrific success with their systems. Right now we have a customer who is heating a decent sized farm house of around 2500 sq ft. plus a 3100 square foot pole building with 17' ceilings, and a "boiler shed" 24 x 24... all with a standalone system consisting of a solo plus 60 boiler and 1000 gallons of thermal storage. Lately he has been firing 3 times per day to supply his demand. That's a 6 cubic foot firebox 3 times instead of 2 firings with the 30 cubic foot firebox on his old outdoor wood boiler system. It's a real success story... but... he has fantastic firewood. His first couple of loads that he bought were great... around 18% on the inside. When he got the last load, he suspected something was up because it was like the boiler just got kind of lame. Sure enough, moisture content was up around 26 or 28%. I have actually come to the conclusion that I should start commissioning boilers with both a load of unseasoned wood and a load of dry wood in the hopes that the difference in performance will leave an impression on the customer that they won't forget. The difference truly is staggering. There are certainly going to be people who will claim that they are using wood with a higher moisture content than what is recommended and that they are having success with it. That may be true... I think in most cases their boiler is probably oversized for the application and they can get by with less than the greatest secondary combustion... but you can be sure that they are definitely burning more wood than they need to. You can also be sure that if your boiler is sized very closely to the demand, that you will have to have really excellent firewood to make things work well. It's just a fact of life.
With that, I will now digress. My suggestion is that you sit back and kind of rethink things a bit before you make any big decisions or drastic changes. I still think there is hope that you can at some point be satisfied with a wood gasifier for your application. I hate to see folks struggling, especially after having invested so much time, effort, and funds...
Cheers