Over the lifetime of the stove a non-cat can match a cat stove in overall efficiency. The cat wears out or gets clogged over time and the wood burner keeps on burning thinking its working fine when in fact it isn't.
I wonder how often the cat should be cleaned and/or changed out?
Can't speak for others, anyone that burns much wood KNOWS when things change in the burning routine. Yearly maintenance keeps you on top of potential problems. We installed a Buck 91 ten years ago. In that time, I've replaced the door seal twice, the CAT gasket twice, blower fan and the CAT once. A little cost for maintenance, but what I have a hard time putting a dollar amount on is the piece of mind having that lowly Buck 91 heating the house, day and night. No problems trying to start a fire, no problems trying to keep it lit. Just get the probe temp up around 500-600, close the bypass, go into cruise mode. Other than an initial learning curve of how far to close the air down for the desired burn, it's pretty much stupid-proof. The insert does the majority of heating in our 1800 sq/ft w/basement. A 96% efficient propane furnace is the back-up. The wood comes from our land, and includes red and white oak, hedge, hickory, walnut, and other non primo species.
For us, the Buck 91 was exactly what we were looking for. This season, it has been producing heat, 24/7 since late October. Might have been an afternoon or two that the blower kicked off, but there was more than enough coals to rekindle the new load of wood.
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