I came from owning several Jotuls with a grate floor to the BK’s with their ash plug system, and I wasn’t really a fan of it at first. In fact, I’m still not. You lose too many coals down the hole, while trying to plow ash into it. But I have a solution.
I bought a 3-7/8" diameter cast iron floor drain grate (
https://www.mcmaster.com/2413K1), removed every second bar from that with my die grinder, and now I just drop that into the hole when it’s time to plow ash. I’m able to rake the ash and coals across this grate, allowing the ash to fall into the pan while keeping my coals in the stove. It works brilliantly.
When done, simply use the plug lifter tool that comes with your stove to lift the hot little floor drain grate out, and set it on your hearth to cool while re-installing the plug.
If BK wants to start selling these, or supplying a similar thing with their stoves, it would go a long way toward helping the users with this chore. I’d only expect a $1 royalty for each unit sold. [emoji14]