I found that I could clog the steelcat in one of my Ashfords after just a few hours of burning it on a high setting. I cleaned and re-clogged it several times, very repeatable. On lower settings, it never seemed to clog, and so my theory was that turbulence generated by my very tall (30 feet) chimney would stir up enough fly ash at higher burn rates, to cause the problem.
I checked my draft, and found it was running around 0.18”WC on a high burn, whereas BK spec’s 0.06”WC maximum. I installed a key damper, and used that to dial the stove down to 0.05”WC on a high burn, before I’d set it to whatever burn rate I intended for that load. It seemed to work great for the rest of that year, and I experienced no more clogs for the remainder of that year using the original SteelCat.
This year, I noticed the cat was starting to fade and was due for replacement, I probably had close to 15,000 hours on it. I replaced it with a ceramic cat, which I figured might be even less prone to clogging due the larger passages, but I’m not really sure that is true. Either way, I’m still using the key damper to dial the stove to an ideal 0.05”WC on a high setting, and have had no further trouble with cat clogging.
BKVP’s comment about adjusting the door has me embarrassed. I have never touched the door adjustment on either of my stoves, and I have over 30 cords thru the pair of them. I’ve asked before how one checks the tension on this stove, the dollar bill test doesn’t seem to work like it did on my past stoves, given the overlap in the castings. One stove is noticeably tighter than the other on door handle feel, but both achieve my desired burn times without any issues. If there is a written procedure for checking door tension on an Ashford, I’d appreciate someone posting it, or maybe I need to dig out the manual and see if I just missed it in there. I did NOT use it for my first fire, Chris. :lol