So last night I tried lighting off the cat earlier than I did before and it works pretty well. I ran it on bypass for the first small load and engaged the cat on the second. With the damper wide open the cat heated up steadily from about 500 to 1200, where I started to throttle it back, but I was behind the curve and opened the bypass when it hit about 1400. I repeated that process a few times, with a couple of reloads, and started to home in on cruising in the 1300's.
And here's where I discovered I'm an idiot - I had the fan controls reversed. Apparently the fan lever goes OFF: HIGHLOW, not OFF:LOWHIGH. So I had been running the fan at minimum speed. :| When I started running the fan at high speed the cat temp started to slowly fall, which I think is due to increased heat transfer. This should also make the stove temperatures easier to control.
Question: what rate of temperature increase is considered dangerous? I was getting at most about 50F/minute.
Nice catch on the blower
I think you are doing fine, dont be afraid to crank it up. When mine lights off strong the cat tamp can shoot from 500 to 1200 in literally 3-5 minutes. 1400 is nothing to worry about either, I only start to get nervous and watch it like a hawk when I hit 1600+. Ive only done the dump heat trick when it hits 1700.
And dont be afraid to engage the cat on the first cycle, you are just wasting heat otherwise.... As long as the wood is charred and the flue gases are over 500F you should be safe to go.
Looks like you are on your way to getting it dialed in, welcome to the VC family!