Gasifier
Minister of Fire
As others have already suggested, I would also move the BD to be next to the thimble. That's where mine is located, and I believe it will eliminate the smoking at startup, and may extend your burn times a bit as well. But OTOH, loading every 5 hours during this period of time isn't too bad, because a 5F daytime high along with -13 F overnight low certainly is design day here in MA, and I'm sure it's the similar where you are in RI (you guys living in the North Country may now chuckle if you wish).
Chuckle, chuckle. We had -8 this morning with a cold wind. Another night of high heat demand. The Wood Gun was completely empty at 5:30 this morning after I had loaded full it at 9:30 last night. The 400 gallon buffer tank was still 170 at the top, but the boiler was down to 165. Some red embers stirred up and load it right up again. I am cleaning more often now. We have had 4 or 5 nights in a row where it was well below zero. Several of them were -15 with wind on top of that. Several nights now the weather channel said with the temps and wind it felt like -38. Talk about several zones calling for heat at the same time!
Sierradmax, glad to see you are getting things figured out. Seems to make sense to put a 90 elbow at the back of the boiler, then the straight section of pipe, then the t with the baro damper. Or the t with the baro damper right after the elbow. One or the other. The first probably being the better.