Good to hear you are making progress. The situation seems to speak of a tight home that is making for a balky draft. Can you do a test by opening a window or door on the same floor an inch as a test to see if there is a notable improvement?
I've never seen a cap with mesh that small. If it's not required by code, I'd replace it.
They look like a maintenance nightmare, especially if you don't have easy access.Replace the cap with a vacustack? I have had small smoke issues in the past.
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Only as a last resort. Just have it inspected to eliminate it as a potential blockage. Was the stove performing well for the past couple years and is this a recent change?Replace the cap with a vacustack? I have had small smoke issues in the past.
I've never seen a cap with mesh that small. If it's not required by code, I'd replace it.
Open the door of the stove when it’s cold and see if you can feel cool air trying to come down the flue. If you can, then you have to get the flow of air reversed before starting a fire or your going to fill the house with smoke.
When you are starting a cold stove, your stove pipe and chimney are filled with a colum of cool dense air. That prevents the smoke from rising. Use a propane torch to warm the flue as much as possible. That’s a tall colum of cool air and it will take a few minutes to reverse it even with a torch.
Try building a top down fire. Warm the pipe prior to lighting the fire. Some gel fire starter might help. It burns with less smoke than paper. You should be able to hear the fire start to roar once the chimney starts to draw. Leave the stove door open about an inch for the first 15 minutes until the fire is established. After that you should not have any more trouble until the fire has gone out and the stove is cold.
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