Replacement engine for Huskee 22T splitter

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Are you only seeing 1ksi at stall? If so, that is strange. If you're reading pressure at any less than full stall, then it's probably irrelevant. Lower pressure while splitting is a reflection of what you're splitting and inter-stage bypass setting, not pump max capability.
No, relief is set at 2500, low speed/high pressure switchover is somewhere in the 4-500 psi range...the 1k I mentioned was what I see when busting up nasty stringy/crotch/knots logs, so my point was that people almost never actually "need" 20+ tons of force like they think they do...like I said earlier, 22 tons would crush rocks.
 
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By flow rate alone, the maximum pump that the Huskee 22-ton platform can support is 18.5 GPM. This is based on two primary restrictions, the bung in the tank and the ports on the cylinder. The cylinder can be upgraded, but the bung in the tank requires cutting and welding. That might be worth it, if there weren't a second limitation based on fluid temperature. I've found that even 18.5 GPM is getting me something like 150F temp rise on the fluid, which on any day above 50F is putting my ATF above 200F... too hot.

Based on this, my recommendation for that platform would be 16 GPM, which will allow you to split on all but the hottest days of the year. You'll need to upgrade the suction hose to 1", and there are thin-wall steel hose barbs that you can replace the OEM one with to match that at the tank bung, and you'll probably also want to upgrade that hard line (3/8" ID?) on the cylinder to a proper 1/2" hose. *Figure on at least 270cc engine to drive a 16 gpm pump, or low-300cc's to drive 18.5 GPM.*
If the pump is too big for the engine what is going to happen? Stall out the engine on the tough pieces would be my guess but I figured I'd ask.
I have so darn much to do right now I still haven't even begun the swap to the 212cc engine and haven't yet purchased a higher GPM pump.. my thought was that an upgrade to 13gpm wouldn't be noticeable enough to make it worthwhile.
I'd really like to go 16gpm but I need this splitter operational and more than a day or 2 of having it outta action is gonna really hurt so I'm doing my best to get all the parts I need before I start.
 
If the pump is too big for the engine what is going to happen? Stall out the engine on the tough pieces would be my guess but I figured I'd ask.
I have so darn much to do right now I still haven't even begun the swap to the 212cc engine and haven't yet purchased a higher GPM pump.. my thought was that an upgrade to 13gpm wouldn't be noticeable enough to make it worthwhile.
I'd really like to go 16gpm but I need this splitter operational and more than a day or 2 of having it outta action is gonna really hurt so I'm doing my best to get all the parts I need before I start.
Warning: hardcore splitter mod geekout ahead!
If you have the relief pressure, or switchover pressure set too high, yes, stall out on tough pieces. But as I said earlier, a 212cc will pull a 16 GPM pump up to 2500 PSI, no problem, if you want to go higher than that, just watch which pump you buy, they don't all have the same output on the 2nd stage (low flow/high pressure) which means different horsepower requirements...according to calculator that I linked to earlier, a 16 GPM pump will require 6.5 HP at 3000 PSI/3.7GPM (low flow/high pressure stage) or if set at 2500 PSI max 212cc/6.5HP will pull up to 4.45GPM in the low flow/high pressure stage...so you have to pay attention to what the specs are on the pump you buy if you want to successfully run a 212cc engine on a 16GPM pump, unless you are OK running ~2500 PSI (and like I said, that's how I have mine set, and I ain't stopped it yet, not even close (on "5hp" (really 4) 220VAC/15A electric motor)
And just FYI, a 13 GPM pump gains you almost 2 seconds over your 11 GPM, IF you go the full stroke out n back (assuming 4" cyl w/ 1.75" ram and 24" stroke) a 16 GPM pump will take almost 4 seconds off the 11 GPM time...but this is all in theory, since we can't know what the actual restrictions are in your system (undersized lines/fittings/etc) but just assuming that its the average "stock" Huskee 22 ton.
I went to a 16GPM pump, but also swapped out to a 4" cyl w/a 2.25" ram and 3/4" ports/fittings/hoses and I'm getting a real world 8.8-8.9 second cycle time, fully out n back...and so far no oil temp issues, not even close.
 
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Warning: hardcore splitter mod geekout ahead!
If you have the relief pressure, or switchover pressure set too high, yes, stall out on tough pieces. But as I said earlier, a 212cc will pull a 16 GPM pump up to 2500 PSI, no problem, if you want to go higher than that, just watch which pump you buy, they don't all have the same output on the 2nd stage (low flow/high pressure) which means different horsepower requirements...according to calculator that I linked to earlier, a 16 GPM pump will require 6.5 HP at 3000 PSI/3.7GPM (low flow/high pressure stage) or if set at 2500 PSI max 212cc/6.5HP will pull up to 4.45GPM in the low flow/high pressure stage...so you have to pay attention to what the specs are on the pump you buy if you want to successfully run a 212cc engine on a 16GPM pump, unless you are OK running ~2500 PSI (and like I said, that's how I have mine set, and I ain't stopped it yet, not even close (on "5hp" (really 4) 220VAC/15A electric motor)
And just FYI, a 13 GPM pump gains you almost 2 seconds over your 11 GPM, IF you go the full stroke out n back (assuming 4" cyl w/ 1.75" ram and 24" stroke) a 16 GPM pump will take almost 4 seconds off the 11 GPM time...but this is all in theory, since we can't know what the actual restrictions are in your system (undersized lines/fittings/etc) but just assuming that its the average "stock" Huskee 22 ton.
I went to a 16GPM pump, but also swapped out to a 4" cyl w/a 2.25" ram and 3/4" ports/fittings/hoses and I'm getting a real world 8.8-8.9 second cycle time, fully out n back...and so far no oil temp issues, not even close.
I find it hard to find detailed specs on the low flow high pressure GPM side. All pumps advertise their low pressure speed but not so much with the high pressure side.
2 seconds isn't bad, especially when doing hundreds/thousands of splits in a given day, but 4 seconds sounds twice as nice.
And I am working with a completely stock Huskee, and the less mods the better not only because of price but because I'm going to have to pay someone with more know-how to do the welding to mount the new engine as well as probably set up the hydraulic pickup line before the pump, I see the size of lines is different between a 11gpm pump and a 13/16gpm pump, and I hope it's not too hard to change out what appears to be a hard steel supply line that goes into the filter to some sort of larger flexible line to get it up to the pump, if I had a workable list of parts it'd be great.. all I got so far is the engine, the pump to engine mount, and the coupler.
I'm totally obsessing and losing sleep over this.. I have 30 more cord of wood to cut/split/stack before July and I'm right now using a splitter that has the top of the engine off and the gas-tank hooked around a tree and to start the engine that essentially requires me wrapping a rope around the top of the engine and pulling it over like that.
 
The hi/ lo flow spec is usually there...it reads something like 13.4/3.8...which equals more than 16, but no pump is 100% efficient. Often that spec is in the pump pics, etched right on the housing.
Keep in mind that 2/4 second savings is on a full stroke, a partial stroke is faster, but also results in less time savings comparitivly...you don't go full stroke on every split, right?
 
The hi/ lo flow spec is usually there...it reads something like 13.4/3.8...which equals more than 16, but no pump is 100% efficient. Often that spec is in the pump pics, etched right on the housing.
Keep in mind that 2/4 second savings is on a full stroke, a partial stroke is faster, but also results in less time savings comparitivly...you don't go full stroke on every split, right?
Right, only about 1/3 is a full stroke as I split in outdoor furnace lengths and indoor stove lengths.. was just looking a 16gpm Dalton and theirs is listed as 16/5 for high/low speed and that definitely puts me over the HP rating of the 212cc engine if the 5gpm at high pressure is correct. But as of yet that's the only website that lists anything for the high/low GPM both and if looking on Amazon at the $110-170 ones there's no info available. I've been going through that log splitter plans site said about earlier and none of the websites have anything about that except Dalton
 
Ah! I now went to rugged made website.. their 16gpm is rated at 1st stage 12.4gpm at 600psi and 2nd stage 4.1gpm at 3000psi
Their 11-13 gpm are both rated at 2.1gpm at 3000psi for the 2nd stage with the difference being the 1st which is 10.46gpm for the 13 and only 8.4gpm for the 11... that doubling of the 2nd stage is pretty significant between the 2.
But I figure if the 11gpm pump that's on the splitter now puts out the same 2.1gpm for the 2nd stage then the 212cc Predator should be able to turn a lot more than that! Right now in the 2nd stage the B.Stratton engine acts as if though it's not even pushing anything and only shows any signs of a real load right before it switches over, and that's a beat-up 20yr old 190cc. It's a gamble I guess to try going up to the 16gpm with only 212cc but they did have a Predator 224cc that had 20% more torque.. guess I should've gotten that
 
If the pump is too big for the engine what is going to happen?
Just for the sake of curiosity, I tried running a 16 GPM pump on the stock Briggs 675e engine, that came on my Huskee 22-ton splitter, and it wouldn't even dry-cycle the cylinder on 60°F ATF without serious bogging. It was in no way a "useable" rig.

The hi/ lo flow spec is usually there...it reads something like 13.4/3.8...which equals more than 16, but no pump is 100% efficient.
I know you know this, but for everyone else, the numbers stamped on these pumps are rated in mL/revolution displacement. Those numbers printed on the side of every pump (eg. 13.4/3.8) translate to 12.74 and 3.61 GPM at 3600 RPM. At low pressure, before bypass valve spills around the 13.4 mL/rev stage, you have the sum of both stages working in parallel... 12.74 + 3.61 = 16.35 GPM. When pressure builds beyond bypass setting, some or all of the fluid pushes around the high-speed stage, dropping speed toward an eventual 3.8 mL/rev = 3.6 GPM at 3600 RPM.

As to efficiency, I would expect this affects only motor load, not flow rate, as hydraulic fluid is nearly incompressible. Physics tells us that without compression, no "work" is being done on the fluid, and thus efficiency (heat) cannot affect flow rate in any primary way.
 
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Just for the sake of curiosity, I tried running a 16 GPM pump on the stock Briggs 675e engine, that came on my Huskee 22-ton splitter, and it wouldn't even dry-cycle the cylinder on 60°F ATF without serious bogging. It was in no way a "useable" rig.


I know you know this, but for everyone else, the numbers stamped on these pumps are rated in mL/revolution displacement. Those numbers printed on the side of every pump (eg. 13.4/3.8) translate to 12.74 and 3.61 GPM at 3600 RPM. At low pressure, before bypass valve spills around the 13.4 mL/rev stage, you have the sum of both stages working in parallel... 12.74 + 3.61 = 16.35 GPM. When pressure builds beyond bypass setting, some or all of the fluid pushes around the high-speed stage, dropping speed toward an eventual 3.8 mL/rev = 3.6 GPM at 3600 RPM.

As to efficiency, I would expect this affects only motor load, not flow rate, as hydraulic fluid is nearly incompressible. Physics tells us that without compression, no "work" is being done on the fluid, and thus efficiency (heat) cannot affect flow rate in any primary way.
Alright thanks for sharing this experience, I decided to go 13gpm Rugged Made pump.. I figured that's an extra 20% speed without having to take the 212cc engine back and go up to 300cc (which would cost another $200) and then I can crank the unloading speed and max pressure up real high without getting too much temperature rise in the hydraulic fluid like it would with 16gpm. If I would have known all that I do now I probably would have gotten a 300cc engine to start with..
See, there's a guy I work for who has a Huskee 22ton like mine and I never could figure out why he had a big 9hp engine and why his seemed to cycle so much faster.. now I do. He didn't seem to know why either as he bought it that way I think from his brother. I'm unsure of the GPM on his pump but I'm probably gonna check next time I'm out there. But that engine he has smokes real bad uses a ton of gas and is really hard to start.. I don't want that. So the 212cc is the way I'm gonna go.
Thank you Ashful and brenndatomu for your help and input.
 
Sounds like a plan, Noss!

If you ever come across a cheap 270+cc engine that will allow you to repower and go to 16 GPM, seriously favor engines equipped with electric start. Pulling the rip cord on a 270+cc engine connected to a 16 GPM pump is not something you'll want to do every cold winter Saturday morning. No need for battery and all, just jump it off your tractor for that first cold start of the morning. After it's warmed up, restarting by hand is no issue.

I actually installed full key start on mine, and made an extension cable using 50A 12VDC battery connectors, to just plug the splitter into my tractor when I want to use the electric start. That works out to the first start of the day, most Saturday mornings December thru March. Jumper cables work too, but are too prone to accidents, IMO.
 
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Alright thanks for sharing this experience, I decided to go 13gpm Rugged Made pump.. I figured that's an extra 20% speed without having to take the 212cc engine back and go up to 300cc (which would cost another $200) and then I can crank the unloading speed and max pressure up real high without getting too much temperature rise in the hydraulic fluid like it would with 16gpm. If I would have known all that I do now I probably would have gotten a 300cc engine to start with..
See, there's a guy I work for who has a Huskee 22ton like mine and I never could figure out why he had a big 9hp engine and why his seemed to cycle so much faster.. now I do. He didn't seem to know why either as he bought it that way I think from his brother. I'm unsure of the GPM on his pump but I'm probably gonna check next time I'm out there. But that engine he has smokes real bad uses a ton of gas and is really hard to start.. I don't want that. So the 212cc is the way I'm gonna go.
Thank you Ashful and brenndatomu for your help and input.
Sounds like the engine needs a tune up. At least tell him to try some Seafoam in it.
 
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I know this thread is old but there seems to be a lot of guys with these Husky 22s that wanna hop them up a bit. 8hp seems to be the number for a 16gpm pump but I'm not seeing any of the HF Predator engines in a vert shaft, only horizontal. Has anyone gone to a horizontal shaft and a bigger pump on one of these or similar machines
 
8hp seems to be the number for a 16gpm pump but I'm not seeing any of the HF Predator engines in a vert shaft, only horizontal. Has anyone gone to a horizontal shaft and a bigger pump on one of these or similar machines
Just go horizontal, its an easy change really.
I put a 16GPM on mine, and the 8HP just plays with the load, I'm actually going to go to a 6.5HP on it...but for right now I have a 5HP (more like 4HP in reality) electric motor on it and it works fine, other than I had to lower the relief pressure a lil bit (which rarely comes into play anyways) when I get a true 5 HP electric motor on it I have 100% confidence that it will pull full pressure at 16 GPM (which many times they didn't even have full pressure from brand new...the one thing that is consistent with big box/farm store splitters is that they lie about the spec!!)
 
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I know this thread is old but there seems to be a lot of guys with these Husky 22s that wanna hop them up a bit. 8hp seems to be the number for a 16gpm pump but I'm not seeing any of the HF Predator engines in a vert shaft, only horizontal. Has anyone gone to a horizontal shaft and a bigger pump on one of these or similar machines
Take a look a post 14-16. I just finished up a old 22 ton Husky for a co worker of a friend of mine right before Christmas. It was a lady in her mid fifty's and wanted electric start so we up the game a little and went with a HF 13 HP with electric start. I bought the 22 GPM pump and pump engine bracket from Surplus Center in Lincoln Nebraska. She called me yesterday and said how much her and her husband are enjoying the new set up. They split wood for a week over the Christmas holiday.
 
Just go horizontal, its an easy change really.
I put a 16GPM on mine, and the 8HP just plays with the load, I'm actually going to go to a 6.5HP on it...but for right now I have a 5HP (more like 4HP in reality) electric motor on it and it works fine, other than I had to lower the relief pressure a lil bit (which rarely comes into play anyways) when I get a true 5 HP electric motor on it I have 100% confidence that it will pull full pressure at 16 GPM (which many times they didn't even have full pressure from brand new...the one thing that is consistent with big box/farm store splitters is that they lie about the spec!!)
When you say the 16gpm on the 8 hp "just plays with the load" what does that mean?. Not trying to be a wiseguy just wondering if it's good or bad.
 
Take a look a post 14-16. I just finished up a old 22 ton Husky for a co worker of a friend of mine right before Christmas. It was a lady in her mid fifty's and wanted electric start so we up the game a little and went with a HF 13 HP with electric start. I bought the 22 GPM pump and pump engine bracket from Surplus Center in Lincoln Nebraska. She called me yesterday and said how much her and her husband are enjoying the new set up. They split wood for a week over the Christmas holiday.
Hmm Hedge you struck a cord with the electric start thing. Thanks
 
Just go horizontal, its an easy change really.
I put a 16GPM on mine, and the 8HP just plays with the load, I'm actually going to go to a 6.5HP on it...but for right now I have a 5HP (more like 4HP in reality) electric motor on it and it works fine, other than I had to lower the relief pressure a lil bit (which rarely comes into play anyways) when I get a true 5 HP electric motor on it I have 100% confidence that it will pull full pressure at 16 GPM (which many times they didn't even have full pressure from brand new...the one thing that is consistent with big box/farm store splitters is that they lie about the spec!!)
Also why is lowering the pressure relief necessary? Is it because the structure might not handle the force?
 
Just go horizontal, its an easy change really.
I put a 16GPM on mine, and the 8HP just plays with the load, I'm actually going to go to a 6.5HP on it...but for right now I have a 5HP (more like 4HP in reality) electric motor on it and it works fine, other than I had to lower the relief pressure a lil bit (which rarely comes into play anyways) when I get a true 5 HP electric motor on it I have 100% confidence that it will pull full pressure at 16 GPM (which many times they didn't even have full pressure from brand new...the one thing that is consistent with big box/farm store splitters is that they lie about the spec!!)
5 hp electric with a 16 GPH pump sound like one rugged rig. I’m very satisfied that I went electric despite being limited to the dooryard. There’s one less gas engine to maintain and fiddle with. This is especially helpful as it sets idle so much these days. The 2hp motor with the 11GPM pump has done all that I have needed.
 
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When you say the 16gpm on the 8 hp "just plays with the load" what does that mean?. Not trying to be a wiseguy just wondering if it's good or bad.
Doesn't even know its there...so that's why I am going to switch to a 6.5 HP (8HP has oil leak)
Also why is lowering the pressure relief necessary? Is it because the structure might not handle the force?
The "5 HP" (its labeled 5, but the full load amps say more like 4) doesn't quite have the power to pull the 16 GPM at 3000 PSI...when I switch to a true 5 HP electric motor there will be no issues.
And just to clarify. I made this machine so I can switch from electric to gas power in a couple minutes if I'm going to be working away from home (power) so that's why I keep talking about a 6.5 HP gas, and a 5 HP electric motor.
Take a look a post 14-16. I just finished up a old 22 ton Husky for a co worker of a friend of mine right before Christmas. It was a lady in her mid fifty's and wanted electric start so we up the game a little and went with a HF 13 HP with electric start. I bought the 22 GPM pump and pump engine bracket from Surplus Center in Lincoln Nebraska. She called me yesterday and said how much her and her husband are enjoying the new set up. They split wood for a week over the Christmas holiday.
Did you upsize all the fittings and hoses too?
From what I read running much more than 16 GPM through the factory 1/2" hoses/fittings makes the oil overheat, and pretty quickly (and loss of potential speed gain too) plus the work port holes into the cylinder on the Husky 22T are only 5/16" - 3/8"...I upgraded to a commercial cylinder with 2.25" ram and work port holes that were darn near 1/2"...I wanted to keep the heat down, and the speed up...it works pretty well, it has a sub 9 second 24" stroke, fully down n back.
 
Doesn't even know its there...so that's why I am going to switch to a 6.5 HP (8HP has oil leak)

The "5 HP" (its labeled 5, but the full load amps say more like 4) doesn't quite have the power to pull the 16 GPM at 3000 PSI...when I switch to a true 5 HP electric motor there will be no issues.
And just to clarify. I made this machine so I can switch from electric to gas power in a couple minutes if I'm going to be working away from home (power) so that's why I keep talking about a 6.5 HP gas, and a 5 HP electric motor.

.
I would love to have an election motor set up, unfortunately it wouldn't work in my situation. Thanks for your clarification and wealth of knowledge on this subject
 
Did you upsize all the fittings and hoses too?
From what I read running much more than 16 GPM through the factory 1/2" hoses/fittings makes the oil overheat, and pretty quickly (and loss of potential speed gain too) plus the work port holes into the cylinder on the Husky 22T are only 5/16" - 3/8"...I upgraded to a commercial cylinder with 2.25" ram and work port holes that were darn near 1/2"...I wanted to keep the heat down, and the speed up...it works pretty well, it has a sub 9 second 24" stroke, fully down n back.
The answer to that question is yes but that was done ten years ago. I had a gentlemen bring this splitter to me ten years ago with a broken hyd cylinder on it. I reworked the splitter to install much more commercial duty cylinder I got from surplus center and up graded the valve and all the hoses back then. He decided not to pay the bill and told me to keep the splitter. Back then I bought and sold a lot of splitters and snowblower's I sold this splitter and a few years later it got sold to these folks that I switched the engine for. It always a little strange when a piece of equipment you worked on at one time comes back threw the shop. I do very little side work any more and wouldn't done this if it wouldn't been because of my friend and this lady being co workers.
 
Just go horizontal, its an easy change really.
I put a 16GPM on mine, and the 8HP just plays with the load, I'm actually going to go to a 6.5HP on it...but for right now I have a 5HP (more like 4HP in reality) electric motor on it and it works fine, other than I had to lower the relief pressure a lil bit (which rarely comes into play anyways) when I get a true 5 HP electric motor on it I have 100% confidence that it will pull full pressure at 16 GPM (which many times they didn't even have full pressure from brand new...the one thing that is consistent with big box/farm store splitters is that they lie about the spec!!)
I did notice some mention on hydraulic pump height. If I went with a 16gpm mounted on a horizontal 8hp is it possible I'd encounter problems with the pump being above the hydro fluid tank?
 
I did notice some mention on hydraulic pump height. If I went with a 16gpm mounted on a horizontal 8hp is it possible I'd encounter problems with the pump being above the hydro fluid tank?
At or below the upper oil level is best, but you see plenty of box store splitters that have the pump higher and get away with it...as long as you keep the oil level up and the pump doesn't suck air it should be fine...I guess in the end you would only be losing a $100-150 pump. (Unless you pony up for a high dollar one)
 
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I know this thread is old but there seems to be a lot of guys with these Husky 22s that wanna hop them up a bit. 8hp seems to be the number for a 16gpm pump but I'm not seeing any of the HF Predator engines in a vert shaft, only horizontal. Has anyone gone to a horizontal shaft and a bigger pump on one of these or similar machines
I went with an 11 hp Intek engine, 21R707 0079 F1. It's a direct drop-on, and can easily drive pumps up to 22 GPM, if you resolve some of the line size and hydro cooling issues inherent to these splitters. I'm presently running 19 GPM with only a few line size upgrades and no additional cooling, and it's fine.

What you'll find is if you try to run a big pump on a small motor, or the stock system with small line sizes, is that the motor really bogs. If it can't maintain RPM under no load, then you're wasting fuel and not getting full speed.

PS - when I said "direct drop-on", I meant the shaft orientation and length were correct. I think the shaft diameter was slightly larger, because I remember buying a Lovejoy half coupling for the new shaft, which mated right up with the old spider and half coupling already on the machine. Also, I did have to drill new mounting holes in the mounting plate on the splitter for the new motor. It was actually pretty easy, after mating the Lovejoy and wasting an evening measuring 3x, in an extra-anal demonstration of "measure twice, cut once".
 
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