More updates... I've probably gotten another cord through the machine, and overall it's doing pretty well. HF sent me a replacement valve for the leaking one I mentioned a while back, and I just got around to installing it today, haven't tested it yet.
I am starting to get very slight leakage on the cylinder - not really enough to notice while working, but enough to drip on the beam when I have the machine sitting in the garage. When I short cycle the cylinder, I get little "rings" of fluid around the piston, which run down into the little cup on the wedge that the piston end goes into. The cup fills up, then dumps onto the beam when I finish splitting and go horizontal to roll it back into the garage... Just enough to be messy.
Given that the machine is still under warranty, I'm going to call up and complain about it, though it isn't so bad that if I had to shell out the cash I'd get the cylinder rebuilt (yet...)
That said, I did a bunch of work on the machine today with the intent of fixing some of the annoying features - It will cost me more than I'd planned, but I'm thinking it will give me a much nicer working environment. I've had to make two trips to the hydraulic shop, and one to the hardware store so far, probably will need one more of each...
Project aims -
1. Change the leaking valve - since I'm doing that, reposition so that instead of the handle sticking out sideways to the right, have the valve to the left of the cylinder with the handle sticking out to the rear (in vertical mode, straight up in horizontal)
2. Replace the rather hokey filler / breather plug setup with a better moisture proof breather cap.
Process -
1. Attempt to power off cycle the cylinder to get as much fluid out of it and back into the tank as possible so as to minimize spills - NOT easy, but managed about 2/3 cycle, found fluid in cylinder more than space in tank.
Disconnected some lines, spilled fluid on garage floor (thank goodness for that bag of cheap kitty litter - makes good oil dry...) Detach cylinder from splitter, turn 1/2 turn to put valve on top... (I'm an optimist, some of this will keep me from spilling...)
2. Take valve off - discover that it's a good thing I bought (on sale) the HF jumbo adjustable wrench set - apparently the fittings were put on by a Sumo wrestler in training, I NEEDED the 24" adjustable to get them loose...
3. First trip to the hydraulic shop - get a 90* high pressure elbow to replace the straight fitting going into the retract side, breather cap.
4. Also go to hardware store, get 2" long 3/4" NPT pipe nipple and 45* elbow to extend filler pipe on tank and make outlet vertical (almost)
5. Figure out that new valve must be installed in exactly the right position and sequence on elbow or it won't clear cylinder when screwing it on. Finally get valve on cylinder w/ the cylinder extend line hooked up (Note, all pipe thread connections made by putting on layer of RectorSeal #5 pipe dope, teflon tape, and second layer of RectorSeal - This is the way our plumber does it, and says he doesn't get leak call backs...)
6. Rotate cylinder into desired position, put in pin.
7. Discover both pressure and return lines are now to short, and would go into valve in bad direction.
8. Second trip to hydraulic shop, catch them just as they are closing (oops...) get a bunch of swivel fittings for pressure side (Damn those high pressure fittings are pricey.....) and a 45" street elbow and straight hose barb for the return line.
9. Find return line port is to close to cylinder to screw in elbow, have to disconnect extension line, swivel valve to get room to put in 45* elbow, then reconnect things. Get return line connected, discover still barely long enough in vertical mode. Gain a little slack by turning inlet elbow for filter.
10. Assemble fittings for high pressure line, get it connected.
11. Decide that while lines now reach, they are awfully tight, need to make another trip to hardware store and hydraulic shop for additional fittings. (Reposition filter in return line, add a "TEE" and pressure guage in pressure line, should give me a couple inches extra for each.)...
Next up, better pins for beam and making early travel stops for the cylinder (make short stroking easier)
Gooserider
(will have pictures soon - need to DL camera)