I'm done with the Dauntless after a runaway fire

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manofstihl

Member
Dec 27, 2022
11
Midwest
This is our third year with the Dauntless. I can’t say that I love the stove, but I was doing decently well with it. As a ballpark estimate, we have had somewhere between 80 to 120 fires in it. We have had it professionally installed and, after each season, had the chimney professionally cleaned.

I think we are done with this stove, though, after what I went through tonight.

We started a fire around lunchtime. The temperature today was really cold. It was around 11 degrees when I went walking very briefly around 5:30.

About 6:45, I reloaded the stove with a mixture of maple and oak, all seasoned two years. The coal bed was thick. The flames started quickly under the wood that I had loaded (I usually put a two smaller pieces on the bottom because the doors get really smoked up if I don't).

After about ten minutes, I closed the bypass damper. I do not remember the stove top temperature, but I do remember that the probe was in the middle of the damper range.

The damper made a sound like a blowtorch, which it has done multiple times in the past. I had been planning to head into the basement to clean, but the sound continued, which was abnormal. I thought something might be wrong and decided to stay upstairs instead. When I noticed that the flames were dying on and off, I opened the bypass damper.

Flames were instantly everywhere inside the firebox. I’m used to a certain amount of flame, but this was more than normal. This concerned me, so I dialed the air back. Shortly after—and I don’t know the exact amount of time, but it seemed like only a few minutes—the inside of the double-wall stove pipe started to turn orange. Smoke came from the stove and activated our smoke detector.

At this point, I was really concerned that I was about to burn the house down, so I located our Chimfex, ignited it, and placed it into the firebox. Then I called the fire department, and we evacuated to a neighbor’s house.

Thankfully, by the time that the fire department arrived, the fire was somewhat more under control. One of the firemen mentioned that the cast-iron griddle on the top was glowing, which I did not see. They let it burn for about fifteen more minutes, but when it was apparent that it was not going to die completely on its own, they removed the coals and dumped them into a snowbank.

It’s entirely possible that this is somehow operator error. I don’t know if some combination of the low temperatures today or something else made this different than all of the other times we have had fires. All I know is that tonight something went very wrong.

I don’t love my local dealer as they have been dismissive a couple of times when I have had questions after the sale, and since I made the mistake of buying a VC, I can’t contact the manufacturer.

I understand some people on here are more skilled than I am at using this stove and using stoves in general. Like I said, this could be operator error. It’s just interesting to me that nobody else I know who has a stove seems to experience these sorts of problems.

Sorry for the rant. All that I can say is that the whole experience scared the **** out of me, and I won’t be using it again.
 
This is an over fire and they can be scary. I would get the stove inspected before using it again if you reach that point. There’s a couple things that stand out in your post but you might not be looking for that kind of feedback at the moment.
 
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oak takes 3yrs to season, in many parts of the country. It may be in the Midwest, you are able to achieve faster drying times with above average winds?

If not seasoned below 20% moisture content, you most likely had creosol build up in the stove pipe and chimney. Probably a bit further up from the stove where flue temps are a little cooler. Being really cold out increases draft. I would think that the flames shot up the flue upon your opening of the bypass damper, igniting the creosol. This would also increase draft, burning everything available, ass fast as possible.
 
This is an over fire and they can be scary. I would get the stove inspected before using it again if you reach that point. There’s a couple things that stand out in your post but you might not be looking for that kind of feedback at the moment.
Thank you. Sincerely. I wasn’t last night, but I think I can deal with it today. What did I do wrong?

To be honest, I think, if I buy another stove, I just need something simpler.

oak takes 3yrs to season, in many parts of the country. It may be in the Midwest, you are able to achieve faster drying times with above average winds?

If not seasoned below 20% moisture content, you most likely had creosol build up in the stove pipe and chimney. Probably a bit further up from the stove where flue temps are a little cooler. Being really cold out increases draft. I would think that the flames shot up the flue upon your opening of the bypass damper, igniting the creosol. This would also increase draft, burning everything available, ass fast as possible.
The oak was a fraction of the maple—maybe 10 to 15 percent.

When I have measured in the past (I didn’t measure the load that I placed into the stove), my measurements were—if I recall correctly—around 12 to 14 percent on the maple and slightly higher on the oak, maybe 13 to 16. This is measured from the middle of a fresh split.

I’m not saying it wasn’t an issue with the wood, but I am very serious about splitting and seasoning in an adequate amount of time. The wood sits in my backyard where it is exposed to lots of wind and sunshine. I don’t tarp it until autumn, and I only tarp what I need for a season.
 
Couple notes:

I asked about creosote buildup when I had sweeps come after each of the past two years. Neither noticed any.

I went outside to see if I had flames coming from the chimney when I thought that I might be having a problem start. At no point was I able to see any. I don’t know if that makes a difference, but I have read that people often see flames when there is a chimney fire.
 
the oak, maybe 13 to 16. This is measured from the middle of a fresh split.
Should also be up to room temp and the prongs parallel with the grain. Just to be clear.
it is exposed to lots of wind and sunshine. I don’t tarp it until autumn, and I only tarp what I need for a season
This is good. The wind is the major drying factor. When you do tarp, try just top covering your stacks, or pile. I realize many, who live in windy areas, can get away without stacking. Also elevate off the ground on pallets. Helps with complete air flow and separating from ground moisture.

Again, just for clarity.
 
Couple notes:

I asked about creosote buildup when I had sweeps come after each of the past two years. Neither noticed any.

I went outside to see if I had flames coming from the chimney when I thought that I might be having a problem start. At no point was I able to see any. I don’t know if that makes a difference, but I have read that people often see flames when there is a chimney fire.
One "vein" of wet wood in your stacks of only 2 or 3 stove loads of wood that's too wet and that is turned down much can mess up a chimney already.

On the other hand, maybe it was all dry and that is what caused an overfire; it taking off quicker than you could dampen it down, especially with it being colder than most times you've burned (I think), which increases draft.

I don't know the ins and outs of the operation of your stove, so I'll leave advice on that to others.
 
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With the information you’ve provided I don’t think you had a chimney fire. I think you over fired your stove. Many of us have done this at some point and I certainly I did with my previous stove.

I do not have a dauntless but I do have a VC encore. Here’s a couple things I noticed and hopefully the smarter people here will also chime in.

Colder temps outside will create more draft because the temperature difference is greater. I need more control of the air when it’s cold and if it’s also windy the draft is noticeably stronger.

You reloaded on a thick bed of hot coals and used smaller pieces directly on the bed of coals to aid in keeping the glass clean. The state of the glass seems to be an area of concern for VC owners because they tend to get dirty. For me the glass is not indicative of how well the stove is running. I run my stove off referencing the cat chamber and flue temps. If they are good then I am good. When the stove is cold you can easily clean the glass using damp paper towels dipped in cold ashes from your firebox. Skip the smaller pieces in the future and load big splits directly onto the hot coals.

You waited roughly 10 minutes to engage the bypass damper. On a hot reload I engage the bypass damper immediately per my instructions. The fuel doesn’t need to be fully ignited prior to engaging the damper. I manage the temps with the primary air control once the damper is closed and the temps come up,

You opened the bypass damper when the flames began “dying on and off.” I’m not sure how quickly you closed the damper again after this and I’m not sure what your temps were at the time but this contributed to another rapid ignition of your fuel. Primary air was likely the go to if you wanted to adjust the stove at this point because these VCs can look to be smoldering when they’re actually running well. Cat and flue temps tell the real story.

So increased draft, small splits on hot coals with a larger fuel load in top, waiting to close the damper, and then opening the damper under these circumstances led to what appears to be an over fire. If your stove has unregulated secondary air you can take steps to restrict it when it runs hot, or use a key damper to limit draft.

On a side note, I have no idea what a Chimfex stick does when used in an over fire. I have never used one so maybe someone else knows but I think they are used in updraft mode to flood the chimney with CO2 when there’s a chimney fire.

I’m glad it worked out ok for you. Get your system inspected as glowing parts can get warped. There are simpler and easier stoves you can buy. No one would blame you one bit if you moved on from this one and onto something else. There’s plenty of advice on this forum for which brands and types to consider.
 
With the information you’ve provided I don’t think you had a chimney fire. I think you over fired your stove. Many of us have done this at some point and I certainly I did with my previous stove.

I do not have a dauntless but I do have a VC encore. Here’s a couple things I noticed and hopefully the smarter people here will also chime in.

Colder temps outside will create more draft because the temperature difference is greater. I need more control of the air when it’s cold and if it’s also windy the draft is noticeably stronger.

You reloaded on a thick bed of hot coals and used smaller pieces directly on the bed of coals to aid in keeping the glass clean. The state of the glass seems to be an area of concern for VC owners because they tend to get dirty. For me the glass is not indicative of how well the stove is running. I run my stove off referencing the cat chamber and flue temps. If they are good then I am good. When the stove is cold you can easily clean the glass using damp paper towels dipped in cold ashes from your firebox. Skip the smaller pieces in the future and load big splits directly onto the hot coals.

You waited roughly 10 minutes to engage the bypass damper. On a hot reload I engage the bypass damper immediately per my instructions. The fuel doesn’t need to be fully ignited prior to engaging the damper. I manage the temps with the primary air control once the damper is closed and the temps come up,

You opened the bypass damper when the flames began “dying on and off.” I’m not sure how quickly you closed the damper again after this and I’m not sure what your temps were at the time but this contributed to another rapid ignition of your fuel. Primary air was likely the go to if you wanted to adjust the stove at this point because these VCs can look to be smoldering when they’re actually running well. Cat and flue temps tell the real story.

So increased draft, small splits on hot coals with a larger fuel load in top, waiting to close the damper, and then opening the damper under these circumstances led to what appears to be an over fire. If your stove has unregulated secondary air you can take steps to restrict it when it runs hot, or use a key damper to limit draft.

On a side note, I have no idea what a Chimfex stick does when used in an over fire. I have never used one so maybe someone else knows but I think they are used in updraft mode to flood the chimney with CO2 when there’s a chimney fire.

I’m glad it worked out ok for you. Get your system inspected as glowing parts can get warped. There are simpler and easier stoves you can buy. No one would blame you one bit if you moved on from this one and onto something else. There’s plenty of advice on this forum for which brands and types to consider.
Wow, very well said.
 
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Colder temps outside will create more draft because the temperature difference is greater. I need more control of the air when it’s cold and if it’s also windy the draft is noticeably stronger.

Lesson learned the hard way there.

You reloaded on a thick bed of hot coals and used smaller pieces directly on the bed of coals to aid in keeping the glass clean. The state of the glass seems to be an area of concern for VC owners because they tend to get dirty. For me the glass is not indicative of how well the stove is running. I run my stove off referencing the cat chamber and flue temps. If they are good then I am good. When the stove is cold you can easily clean the glass using damp paper towels dipped in cold ashes from your firebox. Skip the smaller pieces in the future and load big splits directly onto the hot coals.

We are talking literally two tiny pieces of kindling laid perpendicular to the larger splits. These are maybe the same circumference as a dime. Is that really making a difference? Not trying to be hostile here, and I won't do it again, but that seems like such a small detail.

I've been doing that for a couple years because it seems to reduce the amount of fouling on the glass. The glass on the Dauntless gets so dirty that it takes me 15 to 20 minutes hard scrubbing with ashes to remove the carbon or whatever it is.

It's astounding to me that my handful of friends with stoves clean their glass a few times a year at most. Some of these guys are not nearly as picky as I am about splitting and drying and moisture content. One of them bucks in winter the year before and splits maybe a month before burning season.

You waited roughly 10 minutes to engage the bypass damper. On a hot reload I engage the bypass damper immediately per my instructions. The fuel doesn’t need to be fully ignited prior to engaging the damper. I manage the temps with the primary air control once the damper is closed and the temps come up,

I don't know the exact time frame, but your point stands that I did not close the bypass damper immediately. In the past when I have done that immediately, I have gotten completely opaque glass.

You opened the bypass damper when the flames began “dying on and off.” I’m not sure how quickly you closed the damper again after this and I’m not sure what your temps were at the time but this contributed to another rapid ignition of your fuel. Primary air was likely the go to if you wanted to adjust the stove at this point because these VCs can look to be smoldering when they’re actually running well. Cat and flue temps tell the real story.

That blowtorch sound persisting was starting to scare me pretty badly. I had never heard it for that long before. I thought that I might have a chimney fire.

If I recall correctly, I didn't close the damper again because I was restricting the primary air at that point. Maybe I should have. Shortly after, I saw the overfiring on the inner pipe of the double-wall stovepipe. Then I shut the primary air off.

@skb31 I appreciate the help. Any frustration in the post is not intended toward you.



Like I said, I do not think this is the stove for me. When I bought it, I was looking for a Jotul, but they were really hard to find at that time. It is going to prove to be a costly mistake on my part. I don't trust the Dauntless.
 
Yup, loaded on too many hot coals...should have let them burn down a little more before loading.
Can turn air down faster when loading on plenty of hot coals too...keep the firebox from being completely engulfed in flames. (If fire is likely gonna try to take off on you, gotta start damping down earlier) if you damp down too early and the fire stalls, you can always open it back up some until things settle in, much harder to rein in once it really takes off though
 
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Don’t worry about sounding frustrated. I read and write text as plainly as possible so it’s a two way a street when it comes to communication this way.

I don’t think two dowel size pieces would make much difference if you had closed the damper right away. The irritation with the opaque class is understandable. The blowtorch sound is something most of us have experienced. I’m curious if you had a temp reading from the cat chamber at that point? Or if using the factory supplied probe, was it in operational range?

It now makes sense why you had glowing parts if you left it damper up with a significant fuel load in the stove.

Lastly, there’s a couple ways to consider whether how costly mistake this actually was. Here’s one way. Your investment has clearly shown you what you expect out of a wood stove and its manufacturer. You are far from any worst case scenario up to this point and if you need to replace the stove for peace of mind then so be it.
 
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