Pat53 said:Bigburner, I talked with Mike and he did not think it was dissolved oxygen in the water. He said any oxygen that may have been introduced should be used up or vented out by now. He thinks it could be air in the system yet, or a negative pressure point, but my system pressure never falls below 6 PSI when the storage is ready to be charges. Is that pressure too low and possibly letting air in somewhere?
Actually, when I think about it, there is no way there could be air in the HX inside the boiler. That water is coming from the bottom of the storage tank, not from a dip tube, so I think I can safely rule out air as the problem. The only thing I can imagine is that the fire box is just getting too hot and causing flash boiling in the HX. I suppose I could try a bigger pump, but a Grundfos 26-99 should be plenty big I would think. Or perhaps taking a little off the stack height. I currently have about 17 feet, and stack temps will get over 500F on a good burn. Anyone have any other suggestions?
thx, Pat
Hi Pat,
Do you think you might have a partial air lock in your loop somehere that's causing low flow? I don't think the air lock needs to be in the boiler tubes to cause the problem. When you filled up your system, if you formed an air pocket at a high point, the air may still be trapped up there, which could cause the low flow. Without an air eliminator at the high spot, the air would have no way to get out. Yes, the oxygen will be "consumed" but wouldn't the nitrogen, (which is about 3/4 of the air) remain?
I've had instances where I drained my system, then I believe (no proof!) I had low flow until the major air pockets worked out of the system. I have three air eliminators, one in each of my three high spots. After refilling the system, I can hear the traps purging periodically for a few days before the air is completely removed. I'd swear I've heard the sound of the pump change as an air pocket is expelled. It quiets down. Your observation about the 30degF delta T with a lame fire sounds like low flow as does the localized boiling.
My two cents.
JR