Mt Bob
Minister of Fire
I appoligise for being a bit rude, earlier. Yep,bad noise.Only 2 possibilities, room or exhaust blower.Should be able to figure out with the back opened up. The room blower would be quite obvious. You said he replaced the "white" fan,have no idea what you are speaking of. Anyway,on the exhaust(combustion) blower,it could be the impeller is too far in,or too far out,and is enough movement,after heating up,it rubs/noise.BUT,there is a cooling fan blade on the combustion blower,hard to see. It is only lightly pressed onto the shaft,and could be coming loose after things warm up,making this type of noise.Best i can do,right now.Best of luck.