There shouldn't be smoke if the cat is in the active zone. The combustor should be good for 10-12,000 hrs of use. If it has a lot less than that, check to make sure it is not plugged with ash. Remove the flame shield, brush off any ash coating the front, and blow some air through it. Replace the flame shield and then try a new fire.
If the combustor has 10,000+ hrs on it, it's time to pick up a replacement.
If the combustor has 10,000+ hrs on it, it's time to pick up a replacement.