MissMac
Minister of Fire
Also, the tech kinda agreed to that the door gasket is not really gas-tight, it does not need to be as there is draft.
Honestly, even when the firebox is full of black smoke - I would expect it does not leak. Not with a stove in this price range and overall good reputation.
Oskar
So that is worth noting. In my most recent round of troubleshooting, I wondered if the smell could somehow be coming out of the cat probe hole, but the physics of how this could be possible at the same time as having good draft was tough for me to comprehend. As @Highbeam pointed out, if you sniff a dog’s butthole, it will probably smell like butthole - problem is though, that i trace the smell that’s everywhere in my house back to the stove, which is why i’ve been all up close and personal with it trying to get to the bottom. When your partner shakes you awake at night cause they think the house smells like smoke, you know it’s just not you imagining things.
Even with a replaced door gasket that is nicely centred, with an awesom knife edge, and with a pass on the dollar bill door test, I have come to the conclusion that the door gasket HAS GOT to be where the smell is coming from. I’m thinking it’s got to boil down the permeability of the gasket material and all that heat - even though the draft is evacuating the smoke, the heat of the fire and all the burning wood is making the smell wick through the stove rope. It’s tough to get my face that close to the stove when it’s rip-roaring hot, but iv’e tried really hard, cause i’m just about at my wits end trying to fix this problem, and i’m getting good whiffs up close to the door on the latch side now. Man, i don’t know what else it could be. And i know i’m not alone in this issue either.