blueguy
Feeling the Heat
Think you misunderstood me i turned the t stat to one on purpose to make the stove go out. So both tests would have flames in them when starting from the same startup.
I know my sweet spot between 1.75-2 but its been acting off this season so far. Thats why i stated about the flames taking much much lomger to go out.
I just went to check wood after sleeping and the cat is inactive plenty of charred wood on both side and middle is gone. Its like the t stat is not opening sometimes and not closing.
Your test method is faulty. The stat works on firebox temps, not on draft. In your first test, you waited until the firebox temp was up before turning it down, so of course the flames will go out quickly because you turned it to a setting down below the temp the firebox was at, causing the stat to close quickly. In your second test, you let the firebox temp get below the temp that would keep the stat open at 1.75, which required the firebox temp to come back up before closing, resulting in more time needed.
As far as the charred remains, sounds to me like your wood may be a bit wetter or your outside temps are a little too high for that setting. If the wood's moisture is a little higher than last year or the draft is a little less due to outside temps, the firebox will not heat up in the same manner as with drier wood or better draft causing the stat to stay open longer to get the temps up.
I have found that some of my wood is not as dry as last year and the outdoor temps are staying a little higher than last year at this time, requiring me to keep the stat setting a little higher to get useable heat. Keeping the stat slightly higher has also resulted in needing to use an extra split to get me my 24 hour burn. What I also do on my reloads is to get the cat temp up and let it burn on high for about 10 - 15 mins before turning it down to the required setting. I find this gets the flames out very quick and the wood completely consumed by the end of the burn. I have tried turning the stat down earlier after closing the bypass, which resulted in flames for a long time and some charred and unconsumed bits left.
What I would suggest is to try letting the load burn with the bypass closed for a longer time bringing up the firebox temp, and then setting the stat slightly higher than 1.75 (try O or R) at a given outdoor temp to see if that changes the left overs and has less flame over the duration of the load.
It may or may not work for you, but over the course of the last 2 seasons with my Sirocco, I have had to slightly adjust my settings and procedures to compensate for the cat and bimetallic spring being broke in.
Hope this helps.