I have the same issue with mine. The wife isn't happy with the noise they make, especially when trying to watch TV in the room. When I removed the fan assembly, to address another issue, I did note that there didn't appear to be any bushings between the fan frames and the mounting plate. As mentioned earlier in this thread, there should be several possible replacement fans available aftermarket. In the spring, once the burning season is over, I intend to look into replacing the fans, with some that are a bit quieter, I hope. If one were to try to install bushings in an attempt to quiet the fans, the material the bushings would be made of would have to take in to consideration the operating temperatures in the chamber under the firebox.
I tried lubricating the fans to no avail. I have now ordered a pair of Dayton fans from Grainger and will report back on how it works. I have to admit that I went with lower CFM fans in preference to the lower DBa ratings. I will let you know how it all works out in a few days.
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