Things I wish I had done when I installed my new Pellet Stove...

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I believe the OAK is supposed to be metal. The only way it will get hot is if the power is cut off and there's not enough natural draft in your vertical pipe to keep the stove from backing up. The risk is minimal, but there. For your pipe diameter dilemma, you can take it to the muffler shop and have them stretch it slightly. Their expanders are hydraulic of mechanical. I own a hand expander and it has never worked very well.
 
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I believe the OAK is supposed to be metal. The only way it will get hot is if the power is cut off and there's not enough natural draft in your vertical pipe to keep the stove from backing up. The risk is minimal, but there. For your pipe diameter dilemma, you can take it to the muffler shop and have them stretch it slightly. Their expanders are hydraulic of mechanical. I own a hand expander and it has never worked very well.
Why else would they supply a full metal kit, right? I'm not sure if an exhaust expander at a shop will be able to start at 1-1/4 inch diameter, but I can call and find out. Thanks for the suggestion.
 
No expert but what about cutting a slot into the metal pipe that you need to expand to slip over the fitting? The slot would allow the pipe to expand. Once the two pipes are joined together then wrap the connection with the proper metal tape. Again this is the fresh air intake so no heat will be in the pipe.

That said I good muffler or local repair shop should be able to expand the pipe for you. That is what I would try first.
 
No expert but what about cutting a slot into the metal pipe that you need to expand to slip over the fitting? The slot would allow the pipe to expand. Once the two pipes are joined together then wrap the connection with the proper metal tape. Again this is the fresh air intake so no heat will be in the pipe.

That said I good muffler or local repair shop should be able to expand the pipe for you. That is what I would try first.
Good suggestion but I went ahead and used a 1-1/4 to 1-1/2 inch rubber plumbing adapter with screw clamps that I found in Home Depot yesterday. It connects the end of the adapter to the back of the stove perfectly and is tight and secure. So, now that the OAK is installed, it's on to the exhaust vent portion of the install.
 

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