Check the door gasket to make sure you are getting a tight seal.
The flames you see shouldn't last that long, typically I only see those for about 10-20 minutes max, after closing the damper.
Having them after 2 hours in AB tends me to believe that too much air is getting in.
Once it is going you should be able to put it on the first notch and the load should maintain itself.
A few tricks you can use on startup.
1) After a re-load or re-start turn the air on high and leave the top door open until the fire gets going as long as a draft is established, no smoke should enter the room
2) Once it starts and you close the top door, move the air down to half, this will allow the load to burn more without sending all the fire up the stack
3) The installers/sweeps told me this trick- close the damper part way, not all the way so that it engages the AB just partway so that the outlet to the flue is no longer wide open.
The flames you see shouldn't last that long, typically I only see those for about 10-20 minutes max, after closing the damper.
Having them after 2 hours in AB tends me to believe that too much air is getting in.
Once it is going you should be able to put it on the first notch and the load should maintain itself.
A few tricks you can use on startup.
1) After a re-load or re-start turn the air on high and leave the top door open until the fire gets going as long as a draft is established, no smoke should enter the room
2) Once it starts and you close the top door, move the air down to half, this will allow the load to burn more without sending all the fire up the stack
3) The installers/sweeps told me this trick- close the damper part way, not all the way so that it engages the AB just partway so that the outlet to the flue is no longer wide open.