Defiant1945 broken scews that hold glass

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Haltoni

New Member
Feb 17, 2024
2
Wi
I sent this to Hearth and Home but did not get a response.
--I own a Vermont Castings Defiant 1945 woodstove. Recently the gasket for the glass on the right door fell out. I attempted to remove the Phillips Head screws that hold the brackets that hold the glass. I could not budge them even with rust buster soaking, I was able to loosen one screw on one bracket. I took the doors to the Hearth&Home Dealer and he was unable to remove the screws. He did break off the screws and completed a temporary repair using high temperature silicone to place the glass. I appreciate what the person at the Hearth and Home did for me. This has worked, however the glass appears to continue to leak air. I have replaced the gasket on the doors and the fire continues to burn high with ash drawer damper and air flow closed. I have owned this stove for 20 years and has worked great heating my house. However, it seems ridiculous that I may not be able to use my stove due to four 4 Phillips head screws. Probably 8 screws because I doubt that I, or your dealer can remove the screws in the left door to replace the gasket. I need your assistance, what do you recommend? How do I overcome this apparent poor design of placing Phillips head screws inside a wood stove subject to very high and intense heat? I am 81, on social security and cannot afford a new stove. I am sure that I am not the only person who has had this problem. How do we solve this dilemma? Thank you
 
I sent this to Hearth and Home but did not get a response.
--I own a Vermont Castings Defiant 1945 woodstove. Recently the gasket for the glass on the right door fell out. I attempted to remove the Phillips Head screws that hold the brackets that hold the glass. I could not budge them even with rust buster soaking, I was able to loosen one screw on one bracket. I took the doors to the Hearth&Home Dealer and he was unable to remove the screws. He did break off the screws and completed a temporary repair using high temperature silicone to place the glass. I appreciate what the person at the Hearth and Home did for me. This has worked, however the glass appears to continue to leak air. I have replaced the gasket on the doors and the fire continues to burn high with ash drawer damper and air flow closed. I have owned this stove for 20 years and has worked great heating my house. However, it seems ridiculous that I may not be able to use my stove due to four 4 Phillips head screws. Probably 8 screws because I doubt that I, or your dealer can remove the screws in the left door to replace the gasket. I need your assistance, what do you recommend? How do I overcome this apparent poor design of placing Phillips head screws inside a wood stove subject to very high and intense heat? I am 81, on social security and cannot afford a new stove. I am sure that I am not the only person who has had this problem. How do we solve this dilemma? Thank you
Drill them out and tap the threads with a bottoming tap. I can't believe the dealer didn't do that it's really standard especially on Vermont Castings stuff
 
Drill them out and tap the threads with a bottoming tap. I can't believe the dealer didn't do that it's really standard especially on Vermont Castings stuff
If your dealer can’t do it try a local machine shop or maybe a program at a technical high school
 
Id go to a different stove shop.. that one sounds suspect.. you should have it drilled and taped as mentioned above.. letting the screws bolts sut in a stove for a long period of time is not a good idea.. your hardware should be replaced every so often..
 
Id go to a different stove shop.. that one sounds suspect.. you should have it drilled and taped as mentioned above.. letting the screws bolts sut in a stove for a long period of time is not a good idea.. your hardware should be replaced every so often..
Yes or atleast pulled and anti seize applied
 
As others stated take it to a COMPETENT machine shop, an automotive machine shop should be able to handle it.
 
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Drill them out and tap the threads with a bottoming tap. I can't believe the dealer didn't do that it's really standard especially on Vermont Castings stuff
Thank you for your response. I was concerned about drilling and tapping because of the cast iron. Thanks again.
 
Thank you for your response. I was concerned about drilling and tapping because of the cast iron. Thanks again.
Why? Cast drills and taps very well
 
As others stated take it to a COMPETENT machine shop, an automotive machine shop should be able to handle it.
A competent stove shop or sweep should be able to as well. It's honestly a pretty common thing we have to do