TMonter said:If you start with fuel that only has carbon, hydrogen, and oxygen in it and it has time and temperature enough to fully react, I think you only get CO2 and water. I completely agree that fuels with heavy metals, chlorine, sulfur, and other noxious chemicals should not be burned. That includes rubber, and I’ve said that from my very first post.
Do you have the 1.5 second residence time at temperature needed to burn the compounds formed off? That is another problem with small boilers.
That's perhaps the critical question. Where my chemistry falls apart is in figuring out the reaction chain for a complex hydrocarbon like PET. I assume that the coal bed in the primary chamber acts as a cracking tower, so that a good deal of the sequence happens before you get to the flame front. Is there anything that requires a longer or more complex intermediate stage than wood does? Are there any nasty intermediate hydrocarbon compounds that don't break down easily in the combustion environment?
I would guess that there's a good deal less than 1.5 seconds between the end of the flame zone and the heat exchanger pipes that serve to drop the gas below reaction temperature. However, there's a good deal of time spent at elevated temperatures in the primary chamber.