bcb1 said:Nice project!
After finding out back in 2004 how much pre-made tile hearths from the dealer cost -- $275 way back then -- I decided that even though I had no tile experience, it couldn't be that hard to do one. And it sure as heck wouldn't cost me $275 in materials!
Turns out I was right. I made mine with 3/4" industrial grade particle board so it wouldn't warp, then used 1/4" cement board over that. I used 12x12 ceramic tiles from Lowes that cost about $1 each. The only mistake I made was buying one of those cheapie tile cutters, I couldn't get nice, clean cuts with it. I ended up taking the cheap tile cutter back and just paying Lowes the .25 cents per cut to go ahead and cut the tiles for me! I only had about 8 pieces to cut, so the $2.00 it cost me was much cheaper than buying a tile saw for $99.
It really turned out great. I used solid oak edging for the trim, and it actually looks much nicer than any of the ready-made tile boards that my dealer was selling. I think I had about $60 in it by the time it was finished, plus it was kinda fun to build. Not so fun to lug up the basement steps though, that sucker is HEAVY!
I am using 1/2" cement board over 1/2 " plywood. Still makes it 1 " thick + strong procalin tiles! see pics below
Also made a nice little storage cubbie