MacinJosh
Feeling the Heat
Interam gasket. You'll need about 30 inches of 1/16" x 2" each time you pull the cat. Tape one end to side of cat at a corner, wrap it all the way around, tape it all the way around, cut it clean at a corner, then slide it into the hole. The gasket usually costs about $2 per foot, so you're talking $5 once or twice per year to pull your cat.
Get an ash rake, which is really only a "rake" in name, it looks more like a plow. I'll copy a photo of mine, below. Use this to plow the whole mess to the back of the firebox, which will cause the coals to naturally rise to the top. Then just rake them off the top of the pile toward the front, and level the whole thing off. Takes about ten seconds before loading, each time. Every time. That's what's important, for preventing build-up.
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Thanks! And I have a rake exactly like that and I have been doing just as you stated, shove the whole mess to the back and rake the coals forward. I'm still getting some build up. Again, I think it's a BTU thing. I just need more heat than just the coals can deliver, so I am reloading before the pile burns down to where the cat is almost inactive.