Vermont Castings Dauntless - Not Staying Hot

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badgerfire

New Member
Jan 27, 2025
9
Rural
Howdy Folks!

Vermont Castings Dauntless FlexBurn with Catalytic Combustor Installed - Newly installed over the summer, New build house.

New to a wood burning stove so we're going through quite a learning curve. I've read a bunch of threads here and on Reddit so I know enough to know I don't know anything:) The main problem I've been having is - the stove just isn't really staying hot enough IMHO. I think perhaps I have a draft issue - but no clue how to fix that or even measure it...

Here's my routine recently:
In the morning, I start from a pretty cold stove (maybe a few hot coals). If the ash tray is full, I will empty that (every other day or so). Then, I shovel the ash/coals around so the finer ash falls into the now emptied ash tray. I use some non-color print newspaper and small kindling and I get a little fire going using a match. Then I slowly add bigger kindling/small splits and then onto bigger pieces of wood (wood is hard wood, seasoned 2 years in 3 sized shed, fully protected from rain/snow, and measures at 11-15%% on a freshly split split). This takes about 30mins to 45mins. My end goal is always to get a nice bed of red hot coals.

I have thermometers on the griddle (where it should be per the Owner's Manual) and a probe in the stove pipe (18" up from stove). I've been told to let it burn hot for about 30 mins each morning, so I do that by just letting it burn with the air control all the way open and the bypass damper also open. The stove will get up to about 650F/700F per the stovepipe thermometer (in the optimal range per the thermometer...) so I just let the flames go and let it be that hot for that 30 mins. So it's warmed up (takes about 30/45 mins) and been hot (30 mins).

I then close the bypass damper. Flames die down and temp drops. It will settle about 400F per the stove pipe thermometer. Mind you, this is still with the primary air control fully open. Sometimes it even will drop below 400F. The thermometer on the griddle reads a little bit warmer. But we're just barely hanging on to what I feel are hot enough temps (preventing creosote build up is top of mind here). If the stovepipe temp dips too much, I usually open the bypass damper, open the doors, shuffle the coals/wood logs about, close the doors, close the bypass damper. It usually warms up a bit but not a ton. The temp on the catalyst is just barely in the "operate catalyst" zone.

I've even resorted to letting the stove run for a bit with bypass damper just open but I'm not sure if this is okay... It certainly burns hotter but is it safe to operate this stove with the bypass damper just open all the time?

(I know it's NOT efficient so we go through more wood and puts a lot more smoke out so those are bad things in their own right...but per the thermometers it isn't getting too hot/overfiring, but still...is a fully open bypass damper ok?)

When the logs I have added burn down to coals, I add usually 1 or 2 big logs. I try to mound the coals towards the back and add the logs there. I leave the bypass damper open for a little bit and wait for the logs to catch (a couple mins) and then I close the bypass damper. And I'm usually just hovering about 400F per the stovepipe thermometer.

When it was realllllllllllly cold last week (upper midwest here), I believe we were getting better draft and I could turn the primary air control about 4 clicks close (about 50% closed) and I would still maintain stovepipe temps about 450/500F. Those few really cold days were the only time I really felt we had optimal situation. We were getting about 4 hour burns from 2 big logs loaded. I feel like we could have added more logs and gotten longer burns but (as newbies) we were happy with the 4 hour burns. Our goal was to try to extend burn times but temps warmed up to more normal temps and we are in this situation. It's been a little more windy, too. (before the cold snap we had used the stove maybe 6 or 8 other times for just evening burns).

We have a ton of good wood and so we would like to really use this as our primary heat source.

I'm not getting a ton of black on the windows. A few spots but it wipes off real easy each morning with a wet paper towel.

We have a single story ranch. Stove is located below the highest point of the roof (middle of house). Stovepipe length from top of stove to ceiling is about 6 feet, then it goes through the attic (7 or 8 feet is my guess?), and comes out the roof - about 4 feet outside the roof.

We looked at the catalytic combustor this morning and it looks clean. Brushed it lightly.

If you're still with me - thanks. So my end goal is really to get this going so I can have long, slow, but still hot enough burns. Less wood, more efficient, less pollution, etc etc - all the things we should have.

Ok - thanks!

[Hearth.com] Vermont Castings Dauntless - Not Staying Hot [Hearth.com] Vermont Castings Dauntless - Not Staying Hot
 
What are the cat temps? With the cat engaged you'll get less heat for a longer time. I can run you out of the house if I burn with the bypass open, when I engage the cat STT drops and so does flue temps but the cat temps rise. I have to watch cat temps if I attempt to make the stove hot the cat will go over 1500. These stoves are a compromise when you burn them. I have burned many a load and never engaged the cat, but I clean my own chimney often if I run without the cat.
 
What are the cat temps? With the cat engaged you'll get less heat for a longer time. I can run you out of the house if I burn with the bypass open, when I engage the cat STT drops and so does flue temps but the cat temps rise. I have to watch cat temps if I attempt to make the stove hot the cat will go over 1500. These stoves are a compromise when you burn them. I have burned many a load and never engaged the cat, but I clean my own chimney often if I run without the cat.
The cat thermometer doesn't have numbers:( It has a needle and a range indicated that says "Operate Catalyst." (I do see there are aftermarket cat thermometers so adding that to the list of gadgets and gizmos to get for this thing!) But per the Owner's Manual, it stays "The catalyst will initiate combustion of smoke/particulates at 500F to 600F." So my presumption is that the range of "Operate Catalyst" on the catalyst thermometer starts at 500F And since I'm right at that lower end, I'd say the cat is right around 500.

I also wanted to add that right after the cold spell when we were running the stove a lot, we had a chimney inspection. Friend of the family came over and checked it out (he is an actual professional chimney sweep/inspector with a real business.) He looked at everything and said chimney was clean. So I don't believe we have a dirty chimney (I know that's one of the things that could lead to a lower draft).
 
What is the flooring under the stove?
 
Good if it's ceramic tile with a really smooth grouting job. I didn't see any shadow lines on the grout.
It is technically glazed porcelain. We were recommended porcelain because it's fired hotter than ceramic when it's made, so it wouldn't crack with the heat of the stove. So hopefully that advice is good/correct... But we do know to be careful and not drop anything on it. So, we are cognizant of that and try to be smart with handling wood/tools.

Per the Installation Manual we needed Type 1 Floor Protector (Spark & Ember protection only). Clearances to the regular floor are correct based on the Installation Manual.
 
Cat at 500 is very low, I never used one of the VC indicators. You'll read that for most of us with a thermocouple and a meter 1000*-1300* is where it works best for long burns and no smoke from the chimney.
 
Cat at 500 is very low, I never used one of the VC indicators. You'll read that for most of us with a thermocouple and a meter 1000*-1300* is where it works best for long burns and no smoke from the chimney.
Agreed! I would love to get the fire hotter. But that's where I'm running into trouble. I let the stove get hot with the bypass damper open and air control fully open. But as soon as I close just the bypass damper (not even touching the air control), the fire gets pretty "meh" and cools down a lot. So that's what I'm trouble shooting.

Edit to add:
If I don't close the bypass damper, the stove does get hotter (stove pipe temps, stove top temps, and even the cat temp is better - cat temp is more in the middle the "thermometer").

But I don't believe just running the stove with the bypass damper open is correct. I know it's definitely not efficient. Not sure if there are safety issues... But I know it's the not right way. And trying to get that corrected:)
 
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Get a new moisture meter and read your wood again. Unless you have an obstruction in your stove pipe, it's gotta be the wood. If it's not the wood then there's some sort of obstruction in your stove.
Also crawl behind your stove and have someone open and close the air control slowly. You should see it open and close incrementally up until about the last 3 or 4 clicks.

Fully open with 11-15% MC wood, your stove should be blazing w/ that flue length.
 
Get a new moisture meter and read your wood again. Unless you have an obstruction in your stove pipe, it's gotta be the wood. If it's not the wood then there's some sort of obstruction in your stove.
Also crawl behind your stove and have someone open and close the air control slowly. You should see it open and close incrementally up until about the last 3 or 4 clicks.

Fully open with 11-15% MC wood, your stove should be blazing w/ that flue length.
Thanks! So funny enough, I ordered a new moisture meter yesterday because I wanted to get a "second source" on these moisture readings. It should be here on 1/31. I will also start looking at the stove insides to see if there's anything strange...especially looking at the parts moving when the air control lever is moved. Hopefully I find something.
 
Pictures of the chimney from outside. The picture with the silo top in the background is facing north. The other picture is facing west.
[Hearth.com] Vermont Castings Dauntless - Not Staying Hot
[Hearth.com] Vermont Castings Dauntless - Not Staying Hot
 
My flame in the box doesn't change much whether I close the bypass or leave it open. I cut the air back when the stove is good and hot and let the cat run up to 1000 before closing primary air partially. I have to control the primary air to control the cat once it's engaged. I've run my stove a lot over the years without closing the bypass but you have to keep in mind the flames are going right up the pipe so if you have ant creosote it's easy to light it off. It will keep the lower pipe clean though. Also if you damper down a fire with the bypass open there is no secondary combustion to burn the stuff that makes creosote so longer burns come with that price.
 
Pictures of the chimney from outside. The picture with the silo top in the background is facing north. The other picture is facing west.View attachment 336006View attachment 336007
Looks good to me!
You shouldnt be having issue. Make sure you get that first startup fire going with smalls and add on some medium smalls as the smalls burn down, pack it and get a nice big bed of coals. Then load it up, let that catch for a bit then just close the damper. If it still continues to produce weak heat then I'm still blaming wet wood, an obstruction in the pipe or maybe some sort of obstruction with the EPA holes and/or the main flap in the back.
 
Looks good to me!
You shouldnt be having issue. Make sure you get that first startup fire going with smalls and add on some medium smalls as the smalls burn down, pack it and get a nice big bed of coals. Then load it up, let that catch for a bit then just close the damper. If it still continues to produce weak heat then I'm still blaming wet wood, an obstruction in the pipe or maybe some sort of obstruction with the EPA holes and/or the main flap in the back.
I'm definitely anxious to get the new moisture meter (Extech brand ordered from Grainger...not cheap). So I'll report back on the moisture once we receive it.

By EPA holes, do you mean these guys I'm pointing to in the picture?

[Hearth.com] Vermont Castings Dauntless - Not Staying Hot

We have a boroscope so we'll gonna start looking in all the nooks and crannies of the stove for anything obstructing it. We'll also look at the chimney itself again.
 
I'm definitely anxious to get the new moisture meter (Extech brand ordered from Grainger...not cheap). So I'll report back on the moisture once we receive it.

By EPA holes, do you mean these guys I'm pointing to in the picture?

View attachment 336017

We have a boroscope so we'll gonna start looking in all the nooks and crannies of the stove for anything obstructing it. We'll also look at the chimney itself again.
no, there are little holes under your stove near the ashpan I believe, probably about 1/4" that allow air to come into the stove no matter how much to turn down the stove. This ensures that you are achieving some level of burn that meets new EPA standards. Some people have an insane amount of draft, that even a flue damper doesnt resolve so they've started to partially or entirely block those holes. Every stove is different, and I never look for mine on the Dauntless. There are others than know but Im not sure how to check for obstructions. Is it possible? Sure. Ive seen where people have taken about VC stoves and were shocked at the amount of excess stove cement that was blocking air chambers. I believe that's more of an Aspen problem and never heard it happen to the other VC stoves but I could be wrong.
 
no, there are little holes under your stove near the ashpan I believe, probably about 1/4" that allow air to come into the stove no matter how much to turn down the stove. This ensures that you are achieving some level of burn that meets new EPA standards. Some people have an insane amount of draft, that even a flue damper doesnt resolve so they've started to partially or entirely block those holes. Every stove is different, and I never look for mine on the Dauntless. There are others than know but Im not sure how to check for obstructions. Is it possible? Sure. Ive seen where people have taken about VC stoves and were shocked at the amount of excess stove cement that was blocking air chambers. I believe that's more of an Aspen problem and never heard it happen to the other VC stoves but I could be wrong.
Thanks! We've got some homework to work on:)