Related question here, though I haven't had any smoke indoors or other visible problems. I'm wondering under what circumstances, if any, it's okay that wood smolders (burning and charring without flames).
To make my situation clearer, here's my workflow with a new BK princess 29 insert:
1. Fire it up from a cold start or remnant coals, when the cat is inactive.
2. Leave the door cracked and supervise it until the fire is well lit, then close the door and walk away but not far, leaving bypass open.
3. Check in every 15min or so, and when the cat thermometer indicates it is active, close the bypass. At worst, the bypass is open for apx 15min while the cat is in its active temperature range - is that wiggle room reasonable?
4a. After another 15min or so with the bypass closed and thermostat fully open, I turn the thermostat down, following the guidance of the installer and manual. I turn it down until the flames become "ghostly" but still having flames. I also turn the blower fan on, stronger or softer depending on home heating needs. At this point, I walk away and might leave the house or go to bed.
4b. As fuel runs low, I'll do "hot reloads" while cat is still in active temp range. I open the thermostat fully, open the bypass, wait a minute or so, then slowly open the door and put a few more pieces of wood in. I shut the door and bypass once the wood is well situated and lit. I leave the thermostat on high for a while to get the wood burning well, then lower it as described in step 4.
4c. At night, I usually do a hot reload before bed, and stay up long enough to have the wood well lit and turn the thermostat down. Each morning after I've done that, I wake up to find a bed of ashes and some hot coals, usually hot enough coals to get a new fire started from scratch without needing a match.
Toward the end of a burn (after step 4a or 4c), I have seen hot wood with minimal or no flames until I turn up the thermostat or add more wood. I'm sure this happens over night, with the tail end of remaining fuel being combusted through flameless smoldering. Is smoldering okay as long as the cat is in its active range? What about overnight when the cat inevitably cools off, is the idea that the cat wouldn't be cool until remaining fuel has smoldered away most of its energy and exhaust already? Should I change what I'm doing?