pybyr said:
The stack temps are usually between 300 and 600 depending on the "phase" of the burn. No moisture ever appears at the joints of the pipe, which tends to make me think I have no condensation. I wish I had stainless, and would, if time and $$$ were no object, but part of me now thinks "why mess with success?" At the same time, if I am flirting with hidden problems down the road, I _DO_ want to take action before they manifest themselves, so please fill me in if there are things I should factor in that I am not thinking of so far.
Oh, you're certainly getting condensation at certain phases of the burn. It's a "mist," not a puddle of water that leaks out the joints.
As Chris notes, it may take years to cause a problem. Or it may not. Best bet is to keep an eye on the pipe, and be aware for soft spots.
Chris Hoskin said:
No, Trevor, I think you nailed it. The crux of the matter ad I understand it is that you need to be able to shut the fuel delivery off in case of a venter motor failure or blockage. Not sure how Garn deals with it.
The reason you can't use a typical powerventer is that the manufacturers say that they are not approved for use with solid-fuel appliances. Doing so voids the warranty, violates code (all codes that I'm aware of, at minimum include a "must be installed to manufacturer's specifications" clause), and creates a substantial liability issue with your insurance company, as a result.
The reason that the manufacturers don't allow for such use is a combination of things. For starters, there are the issues you just noted. Additionally, if they allowed installation for wood-fired systems, you know that someone would install it on a large, old woodstove which runs the smoke pipe cherry red, and then complain when the side of the house is jet black with soot and the venter melted into slag. They need to cover themselves, particularly give how few gasifiers are out there right now. There's the added risk, with a gasifier, of being so efficient that corrosive condensate might form in the venter and cause premature failure.
I should amend my earlier comment to note that any of these boilers
can be vented through the wall, if you have an engineered venting system. Exhausto makes some wood-rated venters. Nearly all codes will include a clause exempting engineered systems, since it is presumed that the mechanical engineer who designs the system will understand the various issues, and design to prevent anything bad from happening, or inform the client that their application is not something which can be dealt with in the way that they have asked it to be. I left this out of the original reply because I daresay few individuals are going to pony up thousands for an engineered sidewall venting plan for their boiler (plus the cost of the equipment that the engineer will specify), when even a difficult chimney installation is going to cost less and work better.
The reason that Garn can sidewall vent is because the system was engineered for that by the design engineers. Because the draft inducer and the venter motor are one and the same, any failure of the motor will automatically shut down combustion. I've noted how powerful the fan on the Fröling is, and I don't doubt that it could eject the gasses from the house without a chimney, but I don't have any real certainty that it would eject them with enough velocity to get them clear of the house as they drift upward. Which is also something that the Garn's design is engineered to do (part of why they don't allow modifications to the venting - it's only approved when installed the way that they have specified).
It's certainly a physical possibility to install a powerventer on any gasifier, and interlock the blower motor with a draft switch (which would kill the boiler's blower if the venter was not maintaining negative draft inside the vent connector), but I'm not aware of any jurisdiction in which that would be allowed, without an engineer's say-so. It's not a case of "physical impossibility" - just a case of being extremely impractical in the context of jumping through all the legal hoops...
Joe