New pilot assembly problem

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brooktre

New Member
Dec 18, 2024
5
Northeast Pennsylvania
I’m working on a Martin Industries Unvented Room Heater Model VFIP. This unit runs on propane. The heater has a history of the pilot going out after several days. Cleaning the pilot didn’t fix the issue. I tested the heater valve (SIT 820 millivolt) and pilot assembly and some of the values were out of spec. Also the pilot adjustment on the valve seemed to be unresponsive so I replaced the valve. With the new valve the heater started up and was running good. After a few days I wanted to check things out and I noticed that the tip of the pilot was rusted and the end had fallen off. It was not like this earlier. So I bought a replacement ODS pilot assembly (same as the old assembly). After installing the new pilot assembly the heater would not turn on.
The pilot lights, but when I call for the burner to light no gas is sent to the burner. All connections are correct and my thermostat is working (checked and also bypassed). When I check the thermopile it read a little over 500 mV. When the thermostat calls for heat the thermopile drops to around 350 mV. I also tried to adjust the pilot but it seemed to be unresponsive (same as the old valve). So is this new pilot assembly bad or is there something else I can check?
 
Sounds like the Oxygen Depletion Sensor has a blockage. Look for a small hole on the pilot tube, & make sure it’s not compromised.
 
Thanks for the suggestion. Visually it looks ok, but I'll use compressed air and blow it out. This is a new pilot assembly so I didn't think of that.
In the mean time I hooked up the old pilot assembly and the burners fired right up so I think in may be a voltage problem. Here are some readings I took:

Thermopile with pilot on and no other wires connected:
NEW 515 mV
OLD 650 mV

Measurement across TPTH - TP with all wires connected and heat on:
NEW 290-320 mV (reading fluctuates)
OLD 330 mV

I believe that the SIT 820 needs 325 mV to open the main burner valve so I think that is the problem. So I guess the thermopile isn't putting out enough voltage.
 
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